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Wärtsilä to supply hybrid propulsion system for world’s first methanol fuelled RoRo vessels

Ships are being built at the China Merchants Jinling shipyard (Weihai) for Stena RoRo and will operate in the Stena Line Irish Sea system once completed, says the technology group.

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Technology group Wärtsilä on Wednesday (13 September) said it will supply an integrated hybrid propulsion system for two new hybrid RoRo vessels. 

The ships are being built at the China Merchants Jinling shipyard (Weihai) Co., Ltd for the Swedish shipping company Stena RoRo. The ships will be the world’s first methanol fuelled hybrid RoRo vessels and will operate in the Stena Line Irish Sea system. 

The combination of new sustainable fuels and electrification is in line with the company’s sustainable operations target. Part of the order was booked by Wärtsilä in Q2 2023, while the remaining order was booked in Q3 2023.

Each vessel will be equipped with two Wärtsilä 32M multi-fuel engines capable now of operating on methanol fuel and with ammonia ready notation. 

Wärtsilä will also supply the MethanolPac fuel storage, supply and control system, the gearboxes, two controllable pitch propellers (CPP), three bow thrusters, the NACOS navigation system, three Wärtsilä 20 auxiliary engines, and the hybrid electric system consisting of shore power, batteries, shaft generators, converters, transformers as well as the Energy Management System making it all work together.

Each vessel will also benefit from the Wärtsilä Hybrid Solution, optimising the fuel consumption today and allowing for future full green operation. The vessels will also be equipped with Wärtsilä shore power solution enabling carbon-free operations when the vessels are in port.

“These vessels are a further development of our previous cargo ship concepts where the focus on sustainability and future-proofing with multi-fuel combustion engines are prioritised,” says Per Westling, Managing Director of Stena RoRo. “With the help of Wärtsilä’s advanced technology, we intend to have the greenest Ro-Ro vessels on the market.”

“We are proud to be supporting these innovative hybrid vessels with our methanol fuelled engines and electrification systems. Both Stena RoRo and Wärtsilä share the same commitment to decarbonising shipping operations, and these vessels represent a further step in this direction by being the first methanol hybrid ships in their class. Not only will the emissions be minimised, but they will also have the most efficient energy utilisation during operations,” commented Roger Holm, President of Wärtsilä’s Marine Power business.

The 147 metre long ships will have 2,800 lane metre capacity and will be able to accommodate a total of 37 passengers and crew. They are scheduled for delivery in June and November 2025. The Wärtsilä equipment will be delivered to the yard in 2024.

Wärtsilä said it has a strong relationship with Stena RoRo, and as early as 2015 Wärtsilä converted the Stena Germanica to operate on methanol fuel. 

The two companies are currently cooperating on a number of other Ro-Pax projects.

Photo credit: Wärtsilä
Published: 14 September, 2023

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Alternative Fuels

DNV paper outlines bunkering of alternative marine fuels for boxships

Third edition of its paper series focuses on LNG, methanol and ammonia as alternative bunker fuel options for containerships; explores bunkering aspects for LNG and methanol.

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DNV paper outlines bunkering of alternative marine fuels for boxships

Classification society DNV recently released the third edition of its paper series Alternative fuels for containerships, focused on LNG, methanol and ammonia as alternative bunker fuel options for containerships.

In its updated paper series, DNV examined the different alternative marine fuel options and provided an overview of the most important technical and commercial considerations for the containership sector.

It explored the bunkering technology for LNG, bunkering infrastructure for methanol, and availability and infrastructure of ammonia. 

Building on the foundation laid in the second edition, which focused on the most important aspects of methanol as a fuel, this latest third edition delves deeper  – exploring the technical intricacies and commercial considerations associated with adopting methanol as an alternative fuel for containerships.

Furthermore, it provides an overview of crucial aspects related to ammonia and discusses its potential as an alternative fuel for containerships.

Amongst others, the new edition of the paper looks at the following aspects:

  • Technical design considerations for methanol
  • Commercial implications of adopting methanol as an alternative fuel
  • Ammonia's potential as an alternative fuel
  • Availability, infrastructure and ship fuel technology for ammonia
  • Major updates based on the latest IMO GHG strategy decisions at the MEPC 80 meeting

Note: The third edition of DNV’s full paper titled Alternative Fuels for Containerships can be found here.

Related: DNV paper outlines bunkering infrastructure of alternative fuels for boxships

Photo credit: DNV
Published: 29 November, 2023

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Engine

MAN ES announces MAN 175D methanol dual-fuel engine will be available by 2026

Dual-fuel version of MAN 175D high-speed engine, capable of operating on methanol, will be available by the end of 2026; will be available both as newbuild and retrofit variants.

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MAN ES announces MAN 175D methanol dual-fuel engine will be available by 2026

MAN Energy Solutions on Monday (27 November) announced that a dual-fuel version of its MAN 175D high-speed engine, capable of operating on methanol, will be available by the end of 2026. 

The new variant, designated MAN 175DF-M, will be available both as newbuild and retrofit variants.

MAN Energy Solutions states that the 175DF-M will be optimised for diesel-mechanical and diesel-electric propulsion to achieve the largest methanol share and best efficiency for various applications and load profiles. In fact, the engine has already been awarded the ‘fuel ready’ certificate by DNV, guaranteeing the introduction of this dual-fuel methanol technology.

“The 175D engine is MAN Energy Solutions’ latest addition to the high-speed maritime sector and is, as such, one of the pillars of its efforts to develop a methanol-ready engine portfolio as the demand for such technology has rapidly been increasing of late,” the firm said in a statement.

With its success in achieving series-approval for its two-stroke engines, MAN Energy Solutions said it has used this experience to develop an optimised solution for its four-stroke engines, including successful single-cylinder testing. As such, the results of these efforts will fuel the upcoming development and validation of the dual-fuel PFI (Port Fuel Injection) technology for its methanol-ready 175D engine.

Florian Keiler, Head of High Speed, MAN Energy Solutions, said: “The MAN 175D has proven to be very competitive in terms of sustainability and efficiency with the lowest fuel consumption, lowest lube-oil consumption and longest overhaul times in its class, minimising its environmental footprint. In terms of future fuels, the next logical step, apart from being able to run on 100% bio-fuels, is to ensure methanol combustion.”

“Based on numerous exchanges with customers, we came to the conclusion that the dual-fuel principle, reliability, efficiency, a high methanol share, competitive life-cycle costs and maximum achievable output were key requirements for the 175DF-M’s development. Therefore, after conscientious investigation and consideration, we settled upon the PFI combustion technology as the most favourable. Fundamental combustion development will start in 2024, leading up to a first field-test of the methanol engine in 2026. The MAN 175DF-M engine will subsequently be ready for sales release at the end of 2026.”

MAN Energy Solutions believes that PFI is the most advanced technology currently available. Its development targets a highest methanol share over a wide power range while achieving the highest cylinder output in its high-speed engine class. In particular, optimisation for diesel-electric multi-engine plants will allow operation of the engines at an optimal load point achieving the highest methanol share. As result, when using biofuels, the MAN 175DF-M’s carbon footprint will be reduced to zero while retaining full fuel-flexibility for operation anywhere in the world.

Photo credit: MAN Energy Solutions
Published: 28 November, 2023

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Methanol

Maersk and China-based Goldwind sign landmark green methanol bunker fuel offtake deal

Long-term agreement for annual volumes of 500KT will enable low carbon operations for the first 12 large methanol-enabled Maersk vessels on order; first volumes expected in 2026.

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Maersk and China-based Goldwind sign landmark green methanol bunker fuel offtake deal

A.P. Moller - Maersk on Wednesday (22 November) said it signed a deal with Chinese clean energy firm Goldwind, marking the first large scale green methanol offtake agreement for the global shipping industry.

The commercially viable long-term offtake agreement for annual volumes of 500KT will enable low carbon operations for the first 12 large methanol-enabled Maersk vessels on order. The first volumes are expected in 2026.

Rabab Raafat Boulos, Chief Infrastructure Officer at A.P. Moller - Maersk, said: “This deal is a milestone for Maersk as it enables us to significantly reduce our emissions footprint in this decade and stay aligned with the 1.5-degree Celsius trajectory as set out in the Paris Agreement, ensuring continued supply of low carbon shipping services to our customers in the second half of this decade.”

“We are encouraged by the agreement because its scale and price confirm our view that green methanol currently is the most viable low-emission solution for ocean shipping that can make a significant impact in this decade. The deal is a testament to the momentum and vast efforts we see among ambitious developers driving projects forward across geographies, however, we still have a long way to go in ensuring a global green fuels market that can enable the decarbonisation of global shipping.”

A.P. Moller - Maersk aims to reach net-zero greenhouse gas emissions by 2040 across its business. The deal significantly de-risks the initial stages of Maersk’s net-zero journey and supports expectations for a competitive green methanol market towards 2030. The record-high volumes can annually propel more than half the methanol-enabled capacity Maersk currently has on order.

Wu Gang, Chairman, Goldwind, said: “Goldwind respects Maersk as a pioneer in the field of maritime green fuel and we are excited to jointly promote the green transition with Maersk.”

“With this project, Goldwind will continue to explore the innovative application of new technologies, pursue the organic combination of green electricity and green fuel production, and optimise the production process of green methanol.”

“Goldwind is committed to collaborating with companies involved in the green methanol industry, with the aim to make green methanol one of the most important and economically feasible clean maritime fuels in the future.”

The volumes combine a mix of green bio-methanol and e-methanol, all produced utilising wind energy at a new production facility in Hinggan League, Northeast China, around 1,000km northeast of Beijing. 

Production is expected to begin in 2026. Following this signed offtake agreement, Goldwind expects to confirm a final investment decision for the facility by the end of the year.

Maersk will take delivery of its first large ocean-going methanol-enabled vessel (16,000 TEU) in the first quarter of 2024 and is working on sourcing solutions with a broad range of global partners for the entire vessel series being delivered in 2024 to 2025.

Photo credit: A.P. Moller - Maersk
Published: 23 November, 2023

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