Manifold Times gained exclusive access into the mass flowmeter (MFM) production factory of Reinach-based Endress+Hauser Flow in Switzerland during February. This will be the third in a series of five articles produced offering behind-the-scenes glimpses of the intricate process on what goes into perfecting MFMs.
The following are key takeaways from the tour to understand more about the MFM calibration process:
The cornerstone is a particularly important reference point, setting the foundation of historical buildings, and ultimately determines the position of the entire structure. In similar significance, situated in a corner of Endress+Hauser Flow’s Reinach factory lies a particularly important facility – the metrological test centre with its calibration rigs for flow measurement using water and oil.
This oil calibration rig is the only one of its kind owned by an independent MFM manufacturer, and its responsibilities include performing the yearly calibration of Singapore’s only bunkering master mass flowmeter (MMFM) which the world’s largest bunkering port depends on.

Stephan Natter, Principal Business Development Manager of Endress+Hauser Flow, was on location to explain the rig’s raison d'etre.
“You might have to question why we built such an oil calibration facility whose measurement can be directly traced back to the national standard,” Natter shared.
“By far not all MFM manufacturers have an oil calibration rig. Because common sense is that a MFM which is calibrated on water can be also used in oil, keeping the uncertainty limits given by the different custody transfer standards.
“However, under OIML R117 and API MPMS 4.5 a master MFM has to be three times more accurate than duty meters, calibrated on products equal to the final product measured at site and possess expanded measuring uncertainty of up to 0.067% verified by an independent notified body such as NMI Certin B.V.
“Every Coriolis MFM shows a measuring effect based on Reynolds number (a mathematical formula derived from combining density flow rate and viscosity). The higher the viscosity the higher the effect is on the measuring signal and this needs to be compensated. Every MFM of Endress+Hauser has a Reynolds number compensation built into its electronics.
“With the oil calibration rig, we have the possibility to fine tune the Reynolds number compensation for specific meters because every meter is a little bit different due to production tolerances. With this rig we are able then to make for example, the Metcore master meter perfect.”
Coincidentally, the master meter of Metcore , a Singapore-based Authorised Verifier and accredited certification body for MFM bunkering systems, was at Endress+Hauser Flow’s Reinach factory to perform its yearly calibration in accordance with ISO/IEC 17025.

Since 1 November 2020, the master meter has been used for verification of duty MFMs installed on Singapore bunker tankers due for yearly re-validation.
Singapore bunkering industry players have regarded the master meter as a ‘game changer’ as it shortens the time and reduces resources, making it the most practical and efficient method of validating the duty MFMs performance.
The master MFM verification service operates on the principles of TR 80:2020 – Meter Verification using Master Mass Flow Meter; the standard guidelines stated the master MFM has to be three times better in terms of performance when compared to duty meters.
Darrick Pang, Managing Director of Metcore International Pte Ltd, commented:
“Meter verification using master meter provides the alternative option for the MFM users other than the regular meter re-calibration as it is more efficient, less costly and time-consuming process to monitor the measurement performance of the duty MFM over its metrological requirements.”
“It is under that notion that the master meter must be calibrated under the acclaimed ISO/IEC 17025 environment to ensure a high level of performance accuracy of the master meter needed for meter verification.”
Related: Endress+Hauser factory tour series: Transforming designs into reality
Related: Endress+Hauser factory tour series: Finer points of MFM design, explained by R&D
Photo credit: Endress+Hauser
Published: 26 August 2024