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Damen wins class and flag states approval for methanol-fuelled workboats

By working closely firstly with Bureau Veritas and later with the Dutch and Belgian flag authorities as well, Damen can now offer designs for a wide range of methanol-powered workboats.

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Dutch shipbuilding company Damen on Wednesday (11 October) said it has won Approval in Principle (AiP) for designs of methanol-powered workboats from the classification society Bureau Veritas (BV) and Dutch and Belgian flag authorities.

Starting in the summer of 2022 and working closely from the outset with BV, Damen has developed and gained AiP for designs of methanol-powered compact vessels. LNG carriers set the standards for this type of fuel, but their size has resulted in rules that are very different to those required by much smaller vessels. A new design approach was needed to make them applicable for workboats.

By working closely firstly with BV and later with the Dutch and Belgian flag authorities as well, Damen can now offer designs for a wide range of methanol-powered workboats. These range from tugs, stationary dredgers and high-speed vessels to fast crew suppliers, pilot boats, stan patrols and fast ferries, as and when the engines for these types of vessels are available.

The framework lays out the design modifications that are required to ensure that the methanol-powered workboats have standards of safety at least equal to their diesel-fuelled equivalents. Part of the process involved identifying existing rules that were not applicable to smaller vessels so they could be replaced with alternative solutions, and then identifying and analysing the risks. The Damen team also had an additional goal; to develop standardised solutions that could be used across the workboat portfolio.

The initial proposals were presented to Bureau Veritas and thereafter changes were implemented in a back-and-forth process. With the collaboration with Bureau Veritas working well, Damen brought on board the flag states of the Netherlands and Belgium on the basis that flag states would need to give their own approvals before vessels can be built. The Netherlands and Belgium were selected as among the most likely early adopters of sustainable workboats.

The next stage was the establishment of a Hazard Identification Workshop. Chaired by an independent expert, solutions were presented, alternative designs proposed, and additional measures and safeguards identified where required. Obtaining the input of all the key stakeholders at a relatively early stage helped reduce the time required to implement all the changes and so achieve approval in principle in a relatively short time.

Pieter Spruijt, Technical Specialist Alternative Fuels and Damen System Owner Methanol Systems, said: “We are very pleased to now have the approvals in principle.One of the interesting outcomes of the design process is that the methanol storage and fuel systems will take up less space than they would have under the prescriptive rules.”

“Small vessels present a real challenge with space at such a premium, but our designs will not only keep the vessels compact, they will also be more sustainable as they will not require additional inputs when being built. This is another step forward in Damen’s ambition to be the world’s most sustainable shipbuilder.” 

Herman Spilker, Bureau Veritas’s Vice President North Europe, said: "Bureau Veritas had the privilege of assisting Damen in achieving an approval in principle for a modular-based methanol fuel system.

“Several innovative technical solutions for compact ships were devised and successfully underwent the approval and HAZID process under the oversight of the acknowledged Flag States of the Kingdom of the Netherlands and the Kingdom of Belgium. We look forward to assisting Damen in the construction of the inaugural unit.”

Photo credit: Damen
Published: 13 October, 2023

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Alternative Fuels

DNV: LNG dominates alternative-fuel vessel orderbook for 2024

According to DNV, LNG was the industry’s alternative fuel of choice by year-end; 264 LNG vessel orders were placed in 2024, over double that of 2023 which was 130 orders.

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The maritime industry’s exceptional newbuilding year 2024 drove a significant rise in orders for alternative-fuelled vessels, according to the latest data from DNV’s Alternative Fuels Insights (AFI) platform.

A total of 515 such ships were ordered, representing a 38% year-on-year increase compared to 2023, underscoring the industry's growing commitment to decarbonization.

The growth in alternative-fuelled vessel orders has been heavily driven by the container and car carrier newbuild boom over the last three years. In 2024, 69% of all container ship orders were for ships capable of being powered by alternative fuels, driven by cargo owners responding to consumer demands for more sustainable practices and liner companies preparing to replace older tonnage. The preferred fuel choice for this segment was LNG (67%). In total the container and car carrier segments made up 62% of all alternative fuel orders in 2024. 

Knut Ørbeck-Nilssen, CEO Maritime at DNV, said: “As we work towards decarbonizing the industry, we are encouraged by the growth in alternative fuel vessels over the past few years. While recent figures are promising, we must keep pushing forward.”

“The technological transition is underway, but supply of alternative fuel is still low. As an industry we need to work with fuel suppliers and other stakeholders to ensure that shipping has access to its share of alternative fuels in the future. It is also important that the safety of seafarers is ensured as we make this transition. This will require investment in upskilling and training.”

LNG was not the only fuel on shipowners’ minds as 2024 saw them betting on multiple alternative fuels. 166 methanol orders were added (32% of the AFI orderbook), reflecting shipping’s growing interest in a diverse fuel pool as it strives to reduce greenhouse gas emissions. Most of these methanol orders (85) were in the container segment.

While methanol drove newbuilding orders for alternative-fuelled vessels at the beginning of the year, LNG was the industry’s alternative fuel of choice by year-end. The number of LNG vessel orders placed in 2024 was 264, over double that of 2023 (130).

Ammonia saw promising momentum in the earliest months of the year and continued to grow throughout 2024. A total of 27 orders were placed for ammonia-fueled vessels. The first non-gas carrier ammonia-fuelled vessels orders were placed in 2024 (10), mainly in the bulk carrier segment (5). While still in its early stages, this provides further evidence of ammonia's emergence in the alternative fuel market.

Deliveries and bunkering

The number of LNG-fuelled ships in operation doubled between 2021 and 2024, with a record number of deliveries (169) in 2024. By the end of 2024, 641 LNG-powered ships were in operation. According to the AFI orderbook, this number is expected to double by the end of the decade. 

While the bunkering infrastructure for some alternative fuels remains underdeveloped, LNG bunkering is maturing. The number of LNG bunker vessels in operation grew from 52 to 64 over the last year, with continued growth expected in 2025. The significant gap between LNG bunkering supply and demand is expected to widen over the next five years based on the AFI orderbook. 

Addressing this challenge by developing the appropriate infrastructure for alternative fuels – both for vessels and bunkering - can create demand signals to stimulate long-term fuel production. With the EU regulatory package, Fit for 55, setting requirements on a large network of ports to have LNG bunkering infrastructure, it is expected that the availability of LNG in ports will increase.

Jason Stefanatos, Global Decarbonization Director at DNV, said: “Market conditions, infrastructure development, fuel production updates, and cargo owners' needs are all shaping the demand for different fuels, both in the short and long term.”

“The shifting trends in LNG and methanol orders this year might be due to the slow development of green methanol production. In the long run, green methanol has potential to be part of the energy mix along with ammonia.”

“In parallel, LNG offers a vital bridging fuel option benefiting from existing infrastructure and short-term emissions reductions while being capable of acting as a long-term solution as well, assuming RNG (Renewable Natural Gas) will be available and provided at a competitive price.”

 

Photo credit: DNV
Published: 13 January, 2024

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Methanol

China: Shanghai Port commences regular methanol bunkering operations

Port carried out the first STS bunkering during simultaneous operations for large methanol-powered container ships for this year in Yangshan Port Area on 1 January, says SIPG.

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Ane Maersk during Shanghai Port's first methanol bunkering for 2025

Editor's note [8 January 2025]: Photo updated.

Shanghai Port has begun regular methanol bunkering services following its inaugural refuelling operation for this year, according to Shanghai International Port Group (SIPG) on Friday (3 January).

The port carried out the first ship-to-ship (STS) bunkering operation during simultaneous operations (SIMOPS) for large methanol-powered container ships for 2025 in Yangshan Port Area on 1 January. 

SIPG’s bunkering vessel Hai Gang Zhi Yuan refuelled Ane Maersk with 3,000 metric tonnes (mt) of green methanol. The event also marked the second time the same bunkering vessel refuelled Ane Maersk

The first-ever STS green methanol bunkering operation in Shanghai Port took place in April 2024 involving Astrid Maersk, which also marked the first green methanol bunkering in China. 

Shipping giant A.P. Moller – Maersk (Maersk) announced the first green methanol bunkering with simultaneous cargo and bunkering operations in China, involving its containership Astrid Maersk. 

Hai Gang Zhi Yuan is the first methanol bunkering vessel in the port. 

Manifold Times previously reported SIPG stating Shanghai Port’s goal is to reach an LNG bunkering capacity of 1 million cubic meters (m3) and a green methanol bunkering capacity of 1 million mt by 2030, achieving a “double-million” target.

Currently, Shanghai Port operates two LNG bunkering vessels and one methanol bunkering vessel, with plans to add one more of each soon. 

In 2023, SIPG also signed a MoU with Maersk to explore green methanol fuel vessel-to-vessel bunkering operation after the delivery of Maersk’s green methanol container vessels in 2024.

Related: Shanghai Port ramps up LNG and methanol bunkering to achieve ‘double-million’ target
Related: Maersk and Shanghai International Port ink deal on green methanol bunkering
Related: Historic first for China with first green methanol bunkering op of “Astrid Maersk”

 

Photo credit: A.P. Moller – Maersk
Published: 8 January, 2025

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Alternative Fuels

Shanghai Port ramps up LNG and methanol bunkering to achieve ‘double-million’ target

Shanghai Port’s goal is to reach an LNG bunkering capacity of 1 million cubic meters and a green methanol bunkering capacity of 1 million metric tonnes by 2030, says SIPG.

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CMA CGM achieves 100th SIMOPS LNG bunkering operation in Shanghai

Shanghai International Port Group (SIPG) recently said Shanghai Port’s goal is to reach an LNG bunkering capacity of 1 million cubic meters (m3) and a green methanol bunkering capacity of 1 million metric tonnes (mt) by 2030, achieving a “double-million” target.

Shanghai Port has completed 125 bonded LNG bunkering operations for international vessels, with a total bunkering volume of 730,000 m3 in 2024.

“LNG bunkering services are becoming regular services at the port, with expected annual bunkering volume reaching 450,000 m3 in 2024, a growth of over 70%,” it said. 

Shanghai Port is also on track to achieve full coverage of LNG bunkering for its container terminals. 

In April last year, Shanghai Port successfully completed China’s first green methanol bunkering operation for a large container vessel, marking a historic milestone for China. 

Shipping giant A.P. Moller – Maersk (Maersk) announced the first green methanol bunkering with simultaneous cargo and bunkering operations in China, involving its containership Astrid Maersk

By 2025, Shanghai Port will establish regular green methanol bunkering services. 

Currently, Shanghai Port operates two LNG bunkering vessels and one methanol bunkering vessel, with plans to add one more of each soon. 

Manifold Times previously reported SIPG signing a Memorandum of Understanding (MoU) with  Korea-based integrated logistics company HMM to cooperate in the supply of clean marine fuel, focusing on bunkering methanol and LNG at Shanghai Port. 

In 2023, SIPG also signed a MoU with Maersk to explore green methanol fuel vessel-to-vessel bunkering operation after the delivery of Maersk’s green methanol container vessels in 2024.

Related: Historic first for China with first green methanol bunkering op of “Astrid Maersk”
Related: HMM and SIPG ink MoU for methanol and LNG bunkering in Shanghai Port
Related: Maersk and Shanghai International Port ink deal on green methanol bunkering
Related: CMA CGM achieves 100th SIMOPS LNG bunkering operation in Shanghai

 

Photo credit: Shanghai International Port Group
Published: 7 January, 2025

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