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VPS explains how to engineer and manage green bunker fuels

Stanley George, Group Technical and Science Manager, shares key insights on how to engineer and manage green shipping fuels—covering VLSFO, biofuels, and the impact of new regulations.

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Stanley George, Group Technical and Science Manager at marine fuels testing company VPS, recently shared key insights on how to engineer and manage green shipping fuels—covering VLSFO, biofuels, and the impact of new regulations: 

Effective management strategies and insights for evolving fuel use.

Back in 2020, the IMO 2020 regulations, which reduced the global upper limit on the sulphur content of ships’ fuel oil from 3.5% to 0.50%, posed significant challenges for the marine industry.

Beyond compliance, ship operators faced difficulties stemming from very low sulphur fuel oil (VLSFO) blends. Key issues included poor cold-flow properties, short shelf life, sludge formation, stability concerns, and, most critically, liner scuffing in large two-stroke engines.

Liner scuffing, a significant contributor to main engine damage, was initially thought to be unrelated to fuel quality, engine maintenance, or fuel compatibility. However, further investigations identified interactions between VLSFO blends and cylinder oils as the root cause.

Cylinder oil plays a vital role in maintaining engine health through:

  • Lubrication: creating an oil film to minimise friction and wear between cylinder liners and piston rings.
  • Deposit removal: detergent properties clean combustion deposits from critical engine components.
  • Acid neutralisation: additives in the cylinder oil neutralise acidic byproducts of fuel combustion.

With the introduction of VLSFO, oil majors and original equipment manufacturers (OEMs) recommended a shift from high Base Number (BN) cylinder oils (70/100 BN) to lower BN oils (40 BN). This change reduced calcium-based additives, which are crucial for neutralisation and detergency, leading to increased deposit formation and, in some cases, resulting in liner scuffing.

Addressing liner scuffing

By mid-2020, OEMs introduced Category II (CAT II) cylinder oils designed to enhance cleaning and deposit control. Alongside improved cylinder lubrication practices, close monitoring of liner wear helped mitigate scuffing issues. Some operators successfully adopted blend-on-board techniques, enabling customisation of cylinder oil properties such as neutralisation and detergency. This flexibility significantly reduced engine issues, demonstrating the importance of tailored cylinder lubrication strategies.

VLSFO also exhibited poor cold-flow properties, leading to wax precipitation and reduced stability in colder climates. These challenges emphasised the importance of proper fuel storage, handling, and management practices to maintain fuel integrity and engine reliability.

The evolving landscape of marine fuels, driven by regulatory and environmental pressures, demands better understanding and management of both traditional fossil fuels and emerging alternatives like biofuels. International standard ISO8217:2024 is seen as a major step forward in terms of setting specifications for marine fuel quality.

Biofuel alternatives

With the industry looking to decarbonise, and a view to introducing low- to zero-carbon fuels, biofuels such as methanol and various fatty acid methyl esters (FAME) blends currently account for approximately 1% of the fuel mix. The more traditional fossil fuels are continuing to satisfy the day-to-day demand in terms of fuels supplied to vessels at this time.

Among these, cashew nutshell liquid (CNSL) and FAME have been explored as drop-in fuel options alongside several other alternatives. CNSL is a renewable resource with potential as a ready drop-in fuel. Its key phenolic compounds include:

  • Anacardic Acid (60–75%): a major contributor to CNSL’s high acidity. Thermal decarboxylation converts this to cardanol, reducing acidity and enhancing stability.
  • Cardanol (5–15%): a stable phenolic compound derived from anacardic acid with improved combustion and lubricity properties.
  • Cardol (15–20%): A dihydroxybenzene derivative with surfactant-like behaviour.

While CNSL improves lubricity and energy content, its limitations include high acidity, poor combustion properties, and corrosive tendencies.

In 2022, CNSL-blended fuels caused operational challenges, particularly in the Amsterdam-Rotterdam-Antwerp (ARA) region. Reported issues included:

  • Accelerated wear of fuel pump components.
  • Cracks and scratches in fuel systems.
  • Poor engine performance and power loss.

These issues were primarily attributed to CNSL’s high acidity leading to corrosion of fuel systems and polymerisation tendencies, which in turn led to sludge formation. With regards to combustion characteristics, CNSL exhibited late ignition and extended period of combustion leading to after burning, high exhaust temperatures, carbon deposits in the exhaust system and less power developed. Even at low concentrations, CNSL requires careful management to avoid significant impacts on engine components.

Thermal decarboxylation – converting anacardic acid into cardanol, reducing acidity and increasing stability – and distillation – separating cardanol from other components to create a product better suited for fuel blending – can be applied to enhance CNSL characteristics.

While these treatments are known to improve CNSL’s usability, further research is necessary to fully understand its long-term effects on engine performance and reliability.

FAME is the most widely used biofuel in marine applications. Although relatively new to the shipping industry, its extensive use in road transportation provides valuable insights.

Meanwhile, between 2023 and 2024, the use of used cooking oil methyl ester (UCOME) increased significantly.

Many operators tested B100 blends to prepare for regulatory requirements, including the GHG Strategy [greenhouse gas], EEDI [Energy Efficiency Design Index], CII [Carbon Intensity Indicator], and EEXI [Energy Efficiency existing ship Index]. In 2024, at Veritas Petroleum Services we noticed an uptake of B30 blends, a rise considered consistent with MARPOL Annex VI, Regulation 18.3.2, which mandates verification of NOx impacts for blends exceeding 30%.

The impending implementation of FuelEU Maritime is expected to further boost the adoption of biofuel blends.

Operational considerations for FAME blends

There are some important operational considerations to consider for FAME blends. First, it has a tendency to absorb water, potentially leading to microbial growth. Proper storage and a first-in, first-out approach are critical to address this.

Second, at higher concentrations (B100, for example), there could be material compatibility issues. Third, FAME’s solvency can dissolve deposits in fuel systems, potentially clogging filters. Lastly, due to its limited stability, FAME should be consumed promptly.

However, despite these considerations, when managed correctly, FAME blends can be used effectively alongside conventional fuels without significant operational issues.

The evolution of marine fuels, from VLSFO to alternative options like CNSL and FAME, underscores the need for comprehensive fuel and lubrication management strategies.

Addressing challenges such as liner scuffing, cold-flow properties, and compatibility is critical to maintaining engine reliability and operational efficiency. With increasing regulatory demands, the marine industry must continue to innovate and adapt to ensure a sustainable and efficient future.

Related: VPS shares review and position on new ISO 8217:2024 marine fuel specs
Related: VPS observes increase in demand for bio bunker fuel based on samples received in labs
Related: VPS appoints Steve Laino as new Americas Managing Director
Related: GCMD, VPS provide innovative means to detect fraud in sustainable biofuel supply chain
Related: VPS examines methanol as a marine fuel for decarbonisation

 

Photo credit: VPS
Published: 31 January, 2025

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Alternative Fuels

Yang Ming orders six LNG dual-fuel, ammonia-ready containerships from Hanwha Ocean

Each of the six new vessels will have a capacity of up to 13,650 TEU and feature LNG dual-fuel propulsion and Ammonia Fuel Ready specifications.

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Yang Ming orders six LNG dual-fuel, ammonia-ready containerships from Hanwha Ocean

Taiwanese shipping firm Yang Ming Marine Transport Corporation (Yang Ming) and South Korean shipbuilder Hanwha Ocean on Wednesday (2 September) signed a shipbuilding contract for six 13,000 TEU class LNG dual-fuel container vessels. 

The contract was signed by Dr. Chuck Tsai, Chairman of Yang Ming, and Mr. Charles Kim, CEO of Hanwha Ocean. The vessels are scheduled for delivery between 2028 and 2029. 

They will complement Yang Ming’s existing fleet of 10,000+ TEU vessels and serve as key vessels on East-West services, with deployment flexibility across trade lanes connecting Asia with the East and West Coasts of North America, South America, and the Mediterranean. 

Each of the six new vessels will have a capacity of up to 13,650 TEU and feature LNG dual-fuel propulsion and Ammonia Fuel Ready specifications.

“As Yang Ming transitions toward net-zero emissions, LNG provides a relatively mature and economically viable alternative fuel solution, capable of reducing greenhouse gas emissions by approximately 20%,” the company said. 

“At the same time, ammonia can serve as a carbon-free fuel by utilising converted LNG storage facilities, while offering relatively lower conversion costs and comparatively well-developed supply chains and infrastructure. The Ammonia Fuel Ready design will therefore provide Yang Ming with greater flexibility in responding to increasingly stringent international regulations on greenhouse gas emissions.”

In addition, the vessels will be equipped with Type B LNG fuel tanks with a design pressure of 1.0 bar to enhance the safety and efficiency of LNG operations, together with a range of energy-saving technologies, including Wind Shields, Rudder Bulbs, Pre-Swirl Stators, and Shore Power Systems. Smart ship technologies and cybersecurity protection features will also be incorporated to enhance operational efficiency, safety, and reliability while effectively reducing fuel consumption and greenhouse gas emissions.

Deliveries under Yang Ming’s next-generation fleet optimization plan commenced earlier this year. By 2030, a total of 24 new vessels are expected to enter service. 

This includes 18 LNG dual-fuel vessels—comprising five 15,500 TEU, seven 16,000 TEU, and the six 13,000 TEU vessels under this contract—alongside six 8,000 TEU methanol dual-fuel-ready ships. 

 

Photo credit: Yang Ming Marine Transport
Published: 4 September, 2026

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LR, China’s MARIC unveil tanker concept ready for three future bunker fuels

Both secured AiP for a new 114,000 DWT product and crude oil tanker designed to accommodate future conversion to LNG, methanol or ammonia.

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LR, China’s MARIC unveil tanker concept ready for three future bunker fuels

Lloyd’s Register (LR) and the Marine Design and Research Institute of China (MARIC) on Thursday (3 September) have secured Approval in Principle (AiP) for a new 114,000 DWT product and crude oil tanker designed to accommodate future conversion to LNG, methanol or ammonia.

Announced at SMM 2026, the concept addresses one of the biggest investment challenges facing shipping today: the need to develop vessels and capabilities that can support a range of alternative fuel options and pathways as technologies, infrastructure and regulations evolve.

While LNG is already a mature fuel pathway, methanol and ammonia remain at an earlier stage of development, with questions around global fuel availability, infrastructure development, economics and long-term adoption.

The 114,000 DWT tanker concept has been designed as a product and crude oil carrier that can accommodate future conversion to LNG, methanol or ammonia as technologies, regulations and fuel supply chains mature. By incorporating conversion readiness at the design stage, the concept aims to reduce future retrofit complexity and provide owners with greater confidence when planning long-term fleet investments.

The design concept was reviewed against LR’s July 2026 class rules and regulations, including requirements relating to ships using gases and other low-flashpoint fuels, alongside relevant IACS Common Structural Rules for oil tankers. Final classification and statutory approval remain subject to full compliance with all applicable rules and regulations.

Theo Kourmpelis, Global Business Director for Tankers, Lloyd’s Register, said: “Shipowners are being asked to make major investment decisions today despite continued uncertainty around which fuels will dominate in the decades ahead. Alternative fuel solutions each offer potential pathways to compliance, but fuel infrastructure, regulation and economics continue to evolve at different speeds around the world.

“Designs that preserve flexibility will be critical in helping owners manage risk while preparing for multiple future scenarios.”

Si Nan, Marine & Offshore Marketing Department Vice Director, MARIC, said: “As the industry explores different decarbonisation pathways, shipowners need vessel designs that can adapt alongside technological and regulatory developments. This concept was developed specifically to provide greater fuel flexibility and long-term resilience, allowing owners to respond to changing market requirements without being locked into a single fuel strategy.

“Receiving Approval in Principle from Lloyd’s Register is an important milestone that validates the design concept and supports its future development.”

 

Photo credit: Lloyd’s Register
Published: 4 September, 2026

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Alternative Fuels

DNV: Alternative-fuelled vessel orders hit highest monthly level since October 2024

LNG-fuelled vessels accounted for the vast majority of August activity while the strong summer performance marked a significant acceleration in ordering activity after a relatively slow start to the year.

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DNV: Alternative-fuelled vessel orders hit highest monthly level since October 2024

Latest data from classification society DNV’s Alternative Fuels Insight (AFI) platform alternative-fuelled vessel ordering was strong in August, with 52 new vessels added to the platform.

This is the highest monthly total since October 2024 and follows another active month in July, when 47 vessels were added to the database.

LNG-fuelled vessels accounted for the vast majority of August activity, with 46 orders recorded. The container segment led the way with 30 orders, while the car carrier segment contributed a further 12 LNG-fuelled vessels. In addition, four ethanol-fuelled bulk carriers and two hydrogen-powered bulk carriers were added during the month, as well as one LNG bunker vessel.

The strong summer performance marked a significant acceleration in ordering activity after a relatively slow start to the year. In total, 242 alternative-fuelled vessel orders have been placed in the first eight months of 2026, representing a 27% increase compared with the same period in 2025.

LNG remains the dominant fuel choice, accounting for 63% of all alternative-fuelled vessel orders registered so far this year. Container vessels represent the largest share of these LNG orders (59%), followed by car carriers (30%).

Jason Stefanatos, Global Decarbonization Director at DNV Maritime, said: “The past two months have been particularly strong for alternative-fuelled vessel ordering, with August recording the highest monthly total we’ve seen since October 2024. This has helped lift year-to-date orders to a level well above the same period last year.

“LNG remains the leading fuel choice, driven largely by activity in the container and car carrier segments. These sectors have been among the earliest adopters of alternative fuels, supported by predictable liner operations and increasing demand from cargo owners to reduce emissions across supply chains. 

“For many owners, LNG offers a combination of emissions reductions, fuel availability and future flexibility while the longer-term fuel landscape continues to evolve. 

“At the same time, the latest figures include orders for ethanol- and hydrogen-fuelled vessels, highlighting that owners continue to explore a range of decarbonization pathways. Different segments are making different fuel choices, but the overall level of activity demonstrates continued investment in lower-emission shipping.”

Screenshot 2026 09 04 at 12.29.26 PM Screenshot 2026 09 04 at 12.29.36 PM

 

Photo credit: DNV
Published: 4 September, 2026

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