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Infineum: Using liquid methanol fuels in heavy-duty and marine engines

Paul Cooper and Joanna Hughes from Gane Energy talk about advantages of using liquid methanol fuels in internal combustion engines and how fuel additives can help to overcome challenges of using methanol as a fuel.

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Infineum marine fuels additives receive performance recognition from Lloyd’s Register

International fuel additives company Infineum on Tuesday (9 July) published an article on its Insight website of Paul Cooper and Joanna Hughes from Gane Energy, sharing about the advantages of using liquid methanol fuels in internal combustion engines and how fuel additives can help to overcome some of the challenges of using methanol:

End users and OEMs in both the maritime and heavy-duty vehicle/engine industries are exploring the ways alternative fuels, such as methanol, ammonia and hydrogen, can help them to meet tightening emissions regulations and decarbonisation targets. 

Gane Energy, a fuel development and licensing company based in Melbourne, Australia, has a vision to provide a clear pathway to carbon neutrality through a cost-effective, readily available, low-risk alternative to diesel which can leverage existing infrastructure. To that end it has developed a liquid methanol fuel, for use in heavy-duty and marine engines, that it is now working to commercialise. Gane Energy’s fuel is made from methanol (CH3OH), water,  a small amount of di-methyl ether (CH3OCH3) along with performance fuel additives. So, given Gane Energy’s work in this area, we asked them what they consider to be the environmental benefits of using liquid methanol fuel instead of diesel fuel or marine fuel oils?

Joanna said: “Now methanol is the simplest alcohol. It does not have any carbon-carbon bonds and fundamentally does not produce any soot when it combusts. Furthermore, the temperature of combustion of methanol in an engine is lower than with the classic long chain hydrocarbon fuels. And that lower temperature of combustion means that you produce dramatically lower NOx.”

“And that has a natural advantage of course in terms of emissions to air, but what it also means is that for end users or customers, the exhaust aftertreatment that you have to carry on your ship or implement with your engine are significantly reduced. Or in some cases, for example using Gane Fuel, they can be avoided altogether and still meet regulated emissions levels.”

“If methanol is made from renewable sources, then effectively the CO2 that is captured in the fuel is then released when it’s burned in the ship. And so from a net basis, the methanol as a fuel is carbon neutral, so not adding any net CO2 to the atmosphere.”

One of the challenges associated with methanol use, particularly in marine applications, has been the need to use a pilot fuel to ignite it in the engine. While the majority of the energy to power the vessel is supplied by methanol this approach still uses a significant quantity of conventional fuel, which means it is not ideal in a world looking to decarbonise. But, as Paul explains, progress has been made on this front and, by using a different approach, they have been able to remove the need for a pilot fuel.

Paul, said: “So the approach we’ve taken is that we take a small quantity of the methanol in Gane Fuel and we pass it over a catalyst and we convert it through that process to dimethyl ether.”

“What we do with that is we put that in the inlet air as a fumigant, and that comes in with the air and creates the conditions that when the piston rises and that creates the heat, the DME ignites, and then the methanol, which is in our fuel, is supplied under high pressure into the cylinder, and that creates the event to enable the methanol to combust. So we achieve through the use of Gane Fuel, a combustion of methanol without requiring a diesel pilot fuel.”

Methanol vs hydrogen and ammonia

Methanol is not the only alternative fuel option available to the maritime and commercial vehicle industries. Ammonia and hydrogen are also being explored by many OEMs as potential options to cut greenhouse gas emissions, and it looks likely that we can expect a multi-fuel, multi technology future. Currently, Joanna estimates that some one billion tonnes a year of diesel-like products are used, that could potentially be substituted with such alternatives. To achieve the progress that is needed in terms of decarbonisation, she believes it’s important that there are multiple solutions available. With this in mind we asked her to share some of the benefits methanol has vs hydrogen and ammonia.

“I think one of the most important points is the technology readiness level. Methanol is in use today as a marine fuel, and so our speed at which we can transition to net carbon neutrality is greatly enhanced through adopting and continuing to accelerate the adoption of methanol in these industries,” said Joanna. 

“I think the other point in terms of methanol versus ammonia and hydrogen that’s important to bring out is the supply chain. Methanol is a liquid at ambient conditions. So in terms of the fuel suppliers, but also very importantly in terms of the end users, the ability to transport and store methanol is significantly easier and lower cost than the same task as required for ammonia or hydrogen.”

Future directions

There has been a good uptake of methanol in the marine industry and the order book for new methanol capable vessels is growing. Data published by DNV shows that almost 16% of the ships on order are alternatively fuelled vessels with methanol out in front in new contracts in the last 12 months. However, cutting the data by how much the ship can carry (DWT), excluding LNG carriers, then almost 32% on order are alternatively fuelled vessels.

Infineum: Using liquid methanol fuels in heavy-duty and marine engines

But, it’s not only these new vessels that can benefit from the emissions reduction benefits that running on methanol brings. Joanna says that the fact ships can be retrofitted to run on methanol is important for two reasons.

“One is in terms of the potential to accelerate our transition to carbon neutrality, and the second is the efficiency or the economic efficiency, but also in terms of materials of being able to leverage existing infrastructure. And by that I mean existing infrastructure in terms of a liquid fuel to transport and store. And also in terms of the existing infrastructure in terms of the engines,” said Joanna. 

Additives support alternative fuels

As the use of methanol grows in various transportation applications, the use of high quality fuel additives will be vital to ensure hardware protection.

“Methanol as a fuel offers many advantages in terms of the combustion properties, the emissions. It does give rise to certain issues that need to be addressed, specifically lubricity and potentially corrosivity as well. And I think these are the two key areas where additives can be helpful,” said Paul.

Lubricity improver additives create a protective film on the metal surfaces, which reduces friction and wear. This not only ensures smoother engine operation but also prolongs the lifespan of engine components. Corrosion inhibitor additives form a barrier between the methanol fuel and the surface of the metal to prevent corrosion-related damage.

Alternative fuels, such as methanol, ammonia and hydrogen will have a key role to play in the drive to decarbonise the internal combustion engine. Infineum is fully committed to ensuring that suitable fuel and lubricant additives are ready to support the introduction of these alternative fuels to the global market.

Note: Watch the videos featuring Paul Cooper and Joanna Hughes from Gane Energy and read full article here

 

Photo credit: Infineum
Published: 11 July 2024

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Singapore-based EPS increases Sulnox fuel additive usage in major four-year deal

New deal will significantly expand deployment of Sulnox Eco™ across the EPS fleet, increasing usage from approximately 30 vessels to more than 50 vessels.

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Singapore-based EPS increases Sulnox fuel additive usage in major four-year deal

Sulnox Group plc (Sulnox) on Monday (22 June) announced the signing of its largest commercial agreement to date with Singapore-based shipping firm Eastern Pacific Shipping (EPS). 

The new four-year agreement will significantly expand deployment of Sulnox Eco™ across the EPS fleet, increasing usage from approximately 30 vessels to more than 50 vessels. The agreement covers the supply of approximately 1.2 million litres of Sulnox Eco over the contract term and is accompanied by an increase in EPS Ventures’ strategic investment in Sulnox.

The agreement follows more than two years of operational deployment and validation across a range of vessel types, including container ships, bulk carriers, tankers and vehicle carriers. During this period, EPS reported fuel savings of between 3% and 5%, alongside reductions in visible black smoke emissions, cleaner engine conditions, lower sludge generation and improved fuel performance.

With a history spanning more than 60 years, EPS manages a fleet of more than 350 vessels across the container, tanker, dry bulk, gas and vehicle carrier sectors and has a global workforce of approximately 8,000. 

Since commencing its partnership with Sulnox, EPS has steadily expanded deployment of Sulnox Eco across its fleet and supported a range of technical validation initiatives. Among these was independent testing commissioned by EPS, which demonstrated lubricity improvements of between 20% and 23% in Low Sulphur Marine Gas Oil (LSMGO). The results provided additional evidence of Sulnox Eco’s ability to address lubricity challenges associated with lower-sulphur fuels while supporting engine protection and operational reliability.

As biofuel adoption continues to accelerate across the shipping industry, EPS has also reported positive results from the use of Sulnox Eco alongside biofuel blends. Operational experience and independent testing have indicated benefits relating to fuel stability, lubricity and engine cleanliness, helping support reliable vessel operations while optimising fuel performance. The wider fleet deployment will include newbuilds, reflecting confidence in Sulnox Eco’s ability to deliver operational benefits across both existing and newly delivered vessels.

The agreement also strengthens the strategic collaboration between the two companies. EPS will continue to support Sulnox’s research, development and validation programmes through operational testing and real-world deployment. Areas of collaboration are expected to include fuel efficiency optimisation, emissions reduction, biofuel performance and other technologies designed to support the maritime industry’s decarbonisation efforts.

Alongside the supply agreement, EPS Ventures will increase its strategic investment in Sulnox through the subscription of additional shares under the agreement. Subject to the relevant conditions being met, EPS Ventures’ shareholding is expected to increase from approximately 6.5% to 13.9%. The increased investment further aligns the interests of both organisations and reflects EPS’s confidence in Sulnox’s technology, commercial potential and long-term relevance to the maritime sector.

Ben Richardson, CEO of Sulnox, commented: “EPS has already proven to be much more than a customer. Its operational validation, technical expertise and industry introductions have helped accelerate our commercial development and strengthen our position within the global shipping sector.

“Moving from a successful evaluation programme and initial deployment to a major long-term agreement and increased shareholding endorses the value Sulnox Eco continues to deliver in real-world operations. We look forward to continuing to work closely with EPS as we expand adoption across the maritime sector and develop the next generation of efficiency and decarbonisation technologies.”

Sachin Saharawat, Technical Director, EPS, said: “Improving efficiency and reducing emissions remain key priorities for EPS. Over the past two years, Sulnox Eco has demonstrated measurable benefits across multiple vessel types, fuel applications and operating environments. Across different vessel segments and fuel types, we have observed consistent improvements in fuel performance, engine cleanliness and operational efficiency. 

“The expanded deployment reflects our confidence in the results achieved to date and our belief that practical, scalable technologies such as Sulnox Eco can play an important role in helping the shipping industry improve efficiency and support its decarbonisation ambitions.”

 

Photo credit: Eastern Pacific Shipping
Published: 23 June, 2026

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Singapore: Innospec technical talk discusses role of bunker fuel additives for shipping industry

Max Fok led the technical talk organised by The Joint Branch of RINA and IMarEST (Singapore) and sponsored by Innospec.

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Innospec presentation MT

A technical talk titled The Role of Innospec Additives in Supporting Decarbonization in the Marine Sector organised by The Joint Branch of RINA and IMarEST (Singapore) and sponsored by Innospec was held at Club@52 on Friday (25 July).

Max Fok, China & Singapore Marine Sales Manager and Market Specialist at Innospec, focused on the role of fuel additives in the shipping industry, addressing decarbonisation, sludge reduction, and fuel stability in his presentation.

He detailed the benefits of Innospec’s Octamar BT-25, a heavy fuel dispersant, stabiliser, and combustion improver which offers up to 60% sludge reduction.

“Thanks to IMO 2020, many shipping companies got to know additives more through the bunker tank cleaning period,” explained Mr Fok.

“Octamar BT-25 is our pioneering product specialising in sludge reduction and tank cleaning. It is so effective, IMO mentioned in their circulars that this additive can be used as a marine fuel tank cleaning option.”

Innospec tank cleaning

He shared a case study to show the sludge reduction properties of Octamar BT-25.

“Our product offers up to 60% sludge reduction; in this case study we recorded a 46% decrease in sludge which is equivalent to 0.5% of Specific Fuel Oil Consumption (SFOC) improvement through stability alone,” he said.

“You can see the sludge produced for the base fuel without additives. For example, tank one is producing 0.25 m3 of sludge per day, and tank two is giving 0.4 m3 e per day. But with our additive, the sludge produced on tank three is less than 0.15 m3 per day.”

Innospec sludge reduction

Moving forward, Mr Fok noted shipping’s decarbonisation has resulted in the increasing use of bio variants for Very Low Sulphur Fuel Oil (VLSFO) material as bunker fuel.

This development has resulted in different fuel behaviour of bio-VLSFO bunker stems due to varying feedstocks. Further, the situation could be even made worse due to suboptimal storage conditions.

“Fuel additives help maintain the fuel stability and prolonged storage of bio bunker fuel by eliminating microbial growth to keep the fuel system clean while improving combustion efficiency and offering fuel savings,” shared Mr Fok.

“So, using additives for biofuel can also give you a peace of mind on your expensive asset.”

Innospec biofuels additives

 

Photo credit: Innospec
Published: 11 August 2025

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Infineum shares findings of combustion improver fuel additive sea trials

Infineum’s Adrian Bourdeaux shares data from its combustion improver sea trials that demonstrate emissions and efficiency improvements along with additional benefits these additives can deliver.

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International fuel additives company Infineum recently published an article on its Insight website on data from its combustion improver sea trials that demonstrate emissions and efficiency improvements along with a number of additional benefits these additives can deliver:

Ship operators are using fuel additives as a cost-effective way to help reduce fuel consumption as they work to cut running costs and emissions. But, their value goes way beyond these well-recognised attributes. In this article, Adrian Bourdeaux, Marine Fuels Technology Manager, shares the findings of recent evaluations at sea, carried out in a range of vessel types. These data not only confirm the emissions and efficiency improvement fuel additives can deliver to marine applications but also show how they can keep hardware clean and improve scrubber performance.

The maritime industry is working towards a net zero emissions future by 2050, where alternative fuels such as methanol, ammonia and hydrogen will be more widely used. However, in the transition period, conventional hydrocarbon fuels will continue to be the dominant marine fuel. To remain compliant with International Maritime Organization (IMO) regulations and to meet IMO net zero aspirations, while also cutting costs, ship operators and owners need to reduce emissions and improve efficiency today. These were some of the key drivers that prompted Infineum to develop novel combustion improver fuel additive technology.

Initially, our technologists put a significant amount of effort into static engine, no-harms, and field proof of concept testing – you can read more about the results here. This article goes on to describe how the results of this highly controlled development program have been replicated across multiple vessel and engine types and sizes in the last 18 months. In addition, it shows how this extensive testing has uncovered a number of other benefits combustion improver additives can deliver.

In our first trial, despite the adverse weather conditions encountered throughout the additised portion of the trial, we achieved a 1% specific fuel oil consumption (SFOC) saving and reduced emissions of nitrogen oxides (NOx), and sulphur oxides (SOx) by 4% and 12% respectively.

Our technology has received the first ever Lloyd’s Register Fuel Additive Statement of Fact for improved SFOC, reduced NOx, and carbon monoxide (CO) emissions.

To some readers a 1% fuel efficiency gain might not sound like a huge improvement. But, as an example, it would mean a single vessel consuming 100 MT of fuel per day could gain a net annual saving of some $3 to 4 million*.

Encouraged by this strong performance, we have completed a series of successful field evaluations across a wide range of vessel types, including cruise liners, container ships, and bulk carriers. Building on this foundation, the technology is now being adopted more broadly, with several ongoing commercial deployments and new collaborations underway. Many of these initiatives are being driven by the additional operational and environmental benefits that are now consistently being demonstrated in real-world applications.

Infineum works hard to ensure that each field evaluation is as operationally controlled as possible, maintaining consistent speed, load, and other key parameters between baseline and additised phases. While each field evaluation differs in terms of vessel type, engine configuration, fuel quality, and operating environment, this variability has proven valuable. It demonstrates that, across a wide range of real-world conditions, we consistently observe improvements in SFOC.

In all our various sea trials the improved combustion has helped to reduce specific fuel oil consumption by between 1 and 3%.

Both our technical teams and our sea trial partners have been really pleased with the results we have obtained. Why? Because not only have our additives provided the expected fuel efficiency improvements but also they have delivered a number of other valuable benefits.

Note: The full article by Infineum can be read here

 

Photo credit: Venti Views on Unsplash
Published: 1 August, 2025

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