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Bunker Flash: High cat fines found in ARA bunker fuel samples, alerts CTI-Maritec

Out of 22 samples representing both HSFO and VLSFO deliveries in ARA, CTI-Maritec found Aluminium and Silicon concentrations in two samples to be above 100 mg/Kg and in one sample at 68 mg/Kg level.

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RESIZED Hans Reniers on Unsplash

Bunker fuel testing and marine surveying business Maritec Pte Ltd (CTI-Maritec) on Friday (12 July) issued an alert regarding high levels of Aluminium and Silicon (Al+Si) concentrations — referred to as catalytic (cat) fines —found after testing multiple samples from various bunker deliveries from the ARA region:

Findings & Insights:

From the period of 08 May 2024 to 05 July 2024, Maritec Pte Ltd (hereafter referred to as CTI-Maritec) tested twenty-two samples representing both HSFO and VLSFO deliveries from various suppliers in the Amsterdam-Rotterdam-Antwerp (ARA) region, which showed Aluminium and Silicon (Al+Si) concentrations ranging from 40 mg/Kg up to 177 mg/kg.

Out of the twenty-two samples, CTI-Maritec found Aluminium and Silicon (Al+Si) concentrations in two samples to be above 100 mg/Kg and in one sample at 68 mg/Kg level.

While the rest of the samples fell within the specifications of ISO8217:2005 (80 ppm) and even within the ISO8217:2010/2017 specification (including permitted limits of 72 PPM as per ISO4259 for a single test result), the Cat fines content were still considered at high levels. Many of these samples were also found to have high density, high TSP and high CCAI.

Aluminium and Silicon are main classes of abrasive solids found in fuels. High levels of abrasive particles at the engine inlet may lead to abnormal wear and tear of the fuel system components, piston rings and cylinder liners. To control the maximum amount of catalyst fines delivered to the engine, many engine builders specify a maximum limit of 15 mg/kg of Aluminium plus Silicon at engine inlet.

An efficiently operating fuel purification system is the main way of removing these particles. Measuring the fuel’s Aluminium and Silicon concentrations before and after centrifuge provides an indication of the efficiency of the system in removing catalyst fines.

Due to relatively high TSP, fuels might generate increased sludge formation, especially at the Purifiers and filters. Due to high CCAI, fuels might have ignition and combustion related issues.

Our Recommendations:

CTI-Maritec recommends collecting samples from within the fuel system at points such as the fuel oil tank transfer pump, before and after centrifuge, service tank and after filter samples to check the fuel cleaning efficiency.

This document, however, does not reflect on the overall quality of fuel being supplied in ARA region, if you intend to bunker at this region please request for a Certificate of Quality prior to loading.

 

Photo credit: Hans Reniers on Unsplash
Published: 15 July 2024

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Bunker Fuel Quality

FOBAS: High/off-spec ash found in ARA residual bunker fuels due to calcium

These fuels were bunkered in the second half of April from ports in the ARA region with tested ash ranging from 0.102 to 0.127%m/m; high calcium is a main contributor to the off-spec ash.

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Lloyd’s Register Fuel Oil Bunkering Analysis and Advisory Service (FOBAS) on Thursday (8 May) released a bulletin regarding its testing on a number of fuels that have a high tested Ash content, above the 0.100%m/m limit for an RMG380 grade:

In recent days FOBAS has tested a number of fuels that have a high tested Ash content, above the 0.100%m/m limit for an RMG380 grade. These fuels were bunkered in the second half of April from ports in the ARA (Antwerp, Rotterdam, Amsterdam) region with tested Ash ranging from 0.102 to 0.127%m/m.

These fuels are all high sulphur residual fuels (>0.50% mass) with very similar properties and appear to be from the same source.

One common factor in all is the high Calcium which is a main contributor to the off-spec Ash in each case. Calcium ranged from 116mg/kg up to 181mg/kg. Sodium was also relatively high ranging from 50 to 86mg/kg., The fuels also had high acid numbers (TAN) ranging from 2.20 to 3.40mgKOH/g.

Often when we see high acid numbers (>2.00mgKOH/g) and high Calcium together this is due to naphthenic acids. These are present in the original crude oil and generally not considered any operational concern. Initial testing on some of these recent fuels show naphthenic acids to be present.

There are some additional points to clarify on the above:

  • Firstly, in relation to Calcium, it may be noted that ISO8217 lists a 30mg/kg limit for Calcium. It is important to note the full clarification in the standard however, where the Calcium limit only applies in conjunction with the Phosphorus or Zinc limits of 15mg/kg, used as a measure of ULO (Used Lubricating Oil) presence, rather than to limit the Calcium content on its own.
  • Sodium levels, although relatively high are all still below the 100mg/kg RMG380 grade limit.
  • On any high acid number fuel, it should also be noted that just because naphthenic acids are present, it does not rule out any other contamination or potential issues with the fuel. Additional attention should be given to the performance of the fuel injection equipment and component conditions during the use of such fuels
  • Although Calcium on its own is not a problem, at high levels where it increases the total Ash content as seen here, it can be an issue with increased Ash potentially leading to an increase in post combustion fouling and surging of turbocharger. This should not be allowed to accumulate in particular in the turbocharger, inlet grids, nozzle and blading.

So far we have not had any operation problems reported on the use of these fuels, however caution should be taken in particular to dealing with any increase in post combustion fouling as mentioned, and if further investigation into the nature of the acidic components present is required to confirm they are only naphthenic acids then detailed GCMS forensic testing could be carried out.

 

Photo credit: Louis Reed from Unsplash
Published: 9 May, 2025

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Bunker Fuel

FOBAS: Chemical contamination and operational problems in Istanbul

FOBAS has tested fuel samples from vessels, which bunkered in Istanbul, that have reported problems with fuel injection equipment seemingly caused by a substance sticking and seizing the jerk type fuel pumps.

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Lloyd’s Register Fuel Oil Bunkering Analysis and Advisory Service (FOBAS) on Tuesday (29 April) released a bulletin regarding testing of fuel samples from different vessels, which bunkered in Istanbul, that have reported problems with fuel injection equipment seemingly caused by a substance sticking and seizing the jerk type fuel pumps:

In recent days, FOBAS has tested fuel samples from different vessels that have reported problems with fuel injection equipment seemingly caused by a substance sticking and seizing the jerk type fuel pumps. These vessels bunkered fuel in March and April this year from Istanbul.

These fuels have been further investigated with extended chemical analysis showing a number of chemical species present with some at very high levels.

Various chemicals were found including 4-Cumyl Phenol and Cyclohexane Diol at high levels. Resin acids and Acrylates were also identified along with unusually high levels of DCPD (Dicyclopentadiene), Indene and trace levels of Tetrachloroethylene.

Not all these chemicals may be contributing to the problems, but they are in a pattern seen in some problem fuels from Antwerp and Rotterdam in 2024 and a number of problem fuels from Houston in 2023 and 2018. Some of these chemicals can polymerise and are used in the manufacture of resins and plastics and may be reacting together under the heat and pressure of the fuel injection system.

These fuels were found to be on-spec based on standard routine analysis. However, there are some particular parameters of note. Viscosity was low at around 40cSt, acid numbers were high (1.50 – 2.50mgKOH/g) and all fuels were VLSFO with sulphur content <0.50%. This low viscosity and high acid number pattern aligns with other contaminated fuels seen in Houston in 2023).

We would suggest that if you have bunkered in the last 2-3 months in Istanbul to be particularly cautious with the use of the fuel. In particular if the fuel has a low viscosity, around 50cSt or lower, high acid number >1.00mgKOH/g or high sediments, we would suggest to discuss further testing options as this problematic fuel may not be isolated to only two vessels.

It should also be noted and suppliers reminded that any fuel purchased against the ISO8217 standard must meet the general requirements of clause 5 as well as limits in the characteristics tables. Clause 5 includes the statement that the fuel should be a “homogeneous blend of hydrocarbons derived from petroleum refining” and be free from any substance or chemical waste that “jeopardizes the safety of the ship or adversely affects the performance of the machinery”.

 

Photo credit: Hans Reniers on Unsplash
Published: 30 April, 2025

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Bunker Fuel Quality

FOBAS: Off-spec Total Sediment Potential bunker fuels found in Civitavecchia, Italy

FOBAS has tested several samples from Civitavecchia with TSP results exceeding the ISO8217 specification limit of 0.10% m/m; samples were all high sulphur residual fuels.

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Lloyd’s Register Fuel Oil Bunkering Analysis and Advisory Service (FOBAS) on Friday (11 April) released a bulletin regarding its testing of several samples of high sulphur residual fuels from Civitavecchia withTotal Sediment Potential (TSP) results exceeding the ISO8217 specification limit of 0.10% m/m:

In recent days, FOBAS has tested several samples from Civitavecchia with Total Sediment Potential (TSP) results exceeding the ISO8217 specification limit of 0.10% m/m. The samples were all high sulphur residual fuels and TSP results ranged from 0.83% m/m to 1.05% m/m.

Further analysis on these fuels suggests a possible mix of both asphaltenes and some extraneous dirt.

Fuels with high sediments can result in excessive sludge deposition in tanks and throughout the handling and treatment/fuel injection systems.

In view of the above, if your ships are planning to bunker in this port, we recommend that suppliers are advised of your concerns regarding the stability of the fuel in the area, and that they provide you with additional reassurance that they will adhere to the ISO 8217 requirements for the grade ordered. Ideally including providing full TSA, TSE and TSP sediment test results.

Additional attention should be given to the collection of bunker samples. It should be ensured that all parties have witnessed the sampling process and have signed witness forms accordingly, and that the supporting documentation includes records of all the samples considered representative of the fuel as loaded.

 

Photo credit: Louis Reed from Unsplash
Published: 14 April, 2025

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