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XFuel: Second-generation biofuels will unlock new possibilities in shipping’s green new era

Advanced biofuels allow shipowners, bunker suppliers, and port authorities to freely blend biofuel and non-biofuel bunkers to cut their emissions, says Dr Nicholas Bell, CEO of XFuel.

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The following is an article written by Dr Nicholas Ball, CEO of second-generation biofuel and refinery provider XFuel on the role second-generation biofuels can play in accelerating shipping’s decarbonisation. The article was shared with Singapore bunkering publication Manifold Times:

Second-generation biofuels from sustainable waste feedstocks are urgently needed to accelerate shipping’s decarbonisation transition, and deliver a cost-effective and fast path to net-zero.

The shipping sector is increasingly recognising the importance of decarbonisation. However it still lacks a definitive pathway to reach it. Regulators, including the IMO and the EU, have set concrete emissions reduction targets – with even more ambitious targets expected in the coming years. At the same time, cargo owners are starting to put commercial pressure on shipowners and charterers to deliver low-carbon options today.

Yet, commercial shipping is widely recognised as one of the hardest sectors to decarbonise. According to a recent report by think tank Nordic West Office, entitled Maritime Transition Scenarios, on its current trajectory, the shipping industry will fail to meet the IMO targets of 50% CO2 reductions by 2050. It might meet Paris targets under the most optimistic of scenarios, but this isn’t guaranteed. 

This sentiment of “falling short of targets” appears consensual. In September, London-based energy consultants Argus Media warned that the upcoming Cop 27 was unlikely to speed up maritime emissions cuts. Equally, MAN Energy Solutions’ Chief Sales Officer Wayne Jones recently warned that the marine industry is moving too slowly in relation to decarbonisation, and encouraged regulatory bodies to adopt regulations that invite capital into the production of green fuels.

Indeed, if shipping is to reach zero carbon it will need new technology, which will require significant investment, particularly when it comes to fuels and scaling them up. The vast majority of mooted new fuels (such as hydrogen, ammonia or methanol) require new engines alongside an entire new global bunkering supply chain and infrastructure. 

Nicholas portrait

Flexible feedstocks and true sustainability 

A biofuel’s feedstock, or raw ingredient that is converted into fuel, dictates its commercial viability and its sustainability. Food crops have traditionally been used to create first-generation biofuels. While first gen biofuels have broadly helped to reduce transport GHG emissions over several decades, they possess clear limitations. 

Biofuels that use crops either require that food crops are replaced, or that more land is converted into farmland. This raises legitimate questions about their saleability. Increasing first-generation biofuel production to meet projected demand will not be possible without dramatically impacting food security or deforestation. 

This is where second-generation or advanced biofuels come in – low carbon fuels from abundant and sustainable waste feedstocks that can meet immediate demand with little or no need for adaptation, and without the risk of destabilising agricultural and forest systems.

So how do we scale advanced biofuels? A typical box ship will have the capacity to take on between 1.5 and 2 million gallons of bunkers. For a second-generation biofuel to be viable in the long term, a feedstock must therefore be available in large enough volumes in the right location to meet fuel demand (although there is also immense value for anything that can be used as a drop-in fuel and introduced gradually). 

Hydrotreated Vegetable Oil (HVO) – currently the most available second-generation biofuel on the market –  highlights this concern. It is created through expensive hydrocracking or hydrogenation processes with vegetable oil or animal fats, which are not available in high enough quantities to represent a turnkey solution on a global scale. 

But there are other existing options, with availability that can be scaled to meet the industry’s demand. This has been our focus at XFuel – to develop  second-generation technology that is able to use a wide range of biomass waste as feedstock. This means that we are able to source abundant and sustainable waste from the manufacturing, construction, and agricultural sectors to use as feedstock. This waste can be sourced in virtually any coastal area, and does not threaten food security or contribute to environmental degradation.

A complete replacement 

The majority of biofuels available today either cannot be used as a complete replacement for traditional bunkers, or are costly to produce. This represents a major barrier to widespread adoption and commercialisation, and makes it difficult for ports, bunker suppliers, and shipowners to create an effective supply infrastructure. 

Moreover, the compatibility issues associated with many current biofuels often mean that traditional infrastructure cannot be used. For example, the corrosive nature of some often means that storage and transfer infrastructure must be replaced or adapted, requiring significant long-term investment. 

Yet, it is possible to create a biofuel that can be used as a complete replacement in existing engines and infrastructure at a competitive price to traditional VLSFO or ULSFO marine fuels. XFuel’s low carbon sustainable fuels achieve this, using a highly efficient and non energy-intensive biorefinery method to produce ‘drop in’ products that meet the specifications of a traditional fossil fuel i.e. ISO 8217:2017 for shipping. 

This low pressure, low heat process reduces the marginal cost of producing fuels (OPEX), making us price competitive and allowing our projects to have low CAPEX  requirements that deliver profitability for small and large projects alike.  

Second-generation biofuels can help the shipping sector meet its decarbonisation objectives today, without waiting on new technologies or massive global infrastructure projects. High-quality advanced biofuels allow shipowners, bunker suppliers, and port authorities to take a flexible and practical approach to cutting their emissions, freely blending biofuel and non-biofuel bunkers. It is paramount that the sector starts advancing towards a sustainable second-generation future as soon as possible. 

Related: Argus Media: Cop 27 unlikely to speed up maritime emissions cuts

 

Photo credit: XFuel
Published: 22 September, 2022

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Methanol

China launches first simulation training platform for methanol bunkering operations

Through the real-life simulation, the platform helps ship operators improve their safety management and emergency response capabilities, improving the development of green shipping technologies.

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Zhoushan Port Anchorage

China launched its first training platform to simulate methanol bunkering operations at Putuo District, Zhoushan on 15 January. 

The Methanol Bunkering System Simulation Training Platform V1.0 was created to fill technical gaps in domestic methanol bunkering training and exercises, in light of the growing demand and popularity for methanol in the shipping industry.  

Through the real-life simulation, the platform helps ship operators improve their safety management and emergency response capabilities, improving the development of green shipping technologies.

The platform was jointly developed by Zhejiang Ocean-U New Energy System Engineering and Zhejiang Ocean University. 

At the press conference , Zhejiang Ocean-U New Energy System Engineering successfully signed its first purchase agreement with Seacon Ships Management (Zhejiang), making Seacon the first customer to purchase the platform service. 

Wang Guofeng, chairman of Seacon, said that the platform has great potential in improving crew operating efficiency and safety, and he looks forward to deeper cooperation with Zhejiang Ocean-U New Energy System Engineering in the future.

Professor Lu Jinshu, Vice President of Zhejiang Ocean University, said they will continuously improve the platform to contribute more in the field of green shipping solutions to the industry. 

 

Photo credit: Manifold Times
Published: 23 January, 2025

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Hydrogen

Klaipėda Port launches Lithuania’s first hydrogen-powered vessel

Tanker’s power system, which will consist of two electric motors powered by 2,000 kWh batteries and a hydrogen fuel cell system, will enable it to operate for up to 36 hours without additional power charging.

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Klaipėda Port launches Lithuania’s first hydrogen-powered vessel

Klaipėda State Seaport Authority on Wednesday (22 January) said the first ever green hydrogen and electricity-powered ship in Lithuania has been moved from shipyard into water. 

Leaving no trace on the environment, it will clean other vessels entering the port, accepting waste from them.

According to the current rules, vessels are obliged to hand over the waste they produce when they arrive and before they leave Klaipėda Port. The Seaport Authority was entrusted with the collection of the waste, and the company decided to use modern and environmentally friendly equipment to further improve the quality of the ship waste collection service.

The tanker’s main function is to collect storm water, sewage, sludge and garbage, as well as to ensure efficient waste management. The ship will be equipped with special tanks and a modern rainwater treatment plant that will allow the treated water to be transferred to the city’s sewage treatment plants. The tanker will be ready to work around the clock and collect up to 400 cubic metres of liquid waste.

The tanker is 42 metres long and 10 metres wide. The ship’s power system will consist of two electric motors powered by 2,000 kWh batteries and a hydrogen fuel cell system. Depending on the intensity of the work, the tanker will be able to operate in the port of Klaipėda for up to 36 hours without additional power charging.

This ship building project with a total value of EUR 12 million (USD 12.5 million) has been commissioned by the Port Authority and is being built by West Baltic Shipyard together with Baltic Workboats under a joint operating agreement.

“We have not only launched a tanker, but also a new approach to port operations – cleaner, smarter and more environmentally friendly. This first ever hydrogen and electricity-powered ship is not only an innovative technological solution, but also an important step in strengthening Lithuania’s image as a modern maritime nation,” said Algis Latakas, Director General of Klaipėda State Seaport Authority.

“At the moment, the tanker is getting used to the seaport water, so to speak, and at the end of the year we expect it to start its important mission of taking care of the clean seaport environment. Such a decision will not leave a footprint on nature, but it will certainly leave a strong mark on our path to a greener future.”

In June last year, a symbolic keel-laying ceremony at the West Baltic Shipyard of the West Baltic Shipyard Group marked the start of the ship’s construction. To date, the hull has been fabricated and painted, with piping, valves, coolers, shaft lines, rudder feathers, heat and fire insulation installed.

Once the tanker is moved into the water, the engine room equipment will be installed, the interior of the wheelhouse will be redecorated, the electrical wiring and the main electrical engines will be installed, the hydrogen system will be installed and other work necessary for the operation of the ship will be carried out.

 

Photo credit: Klaipėda State Seaport Authority
Published: 23 January, 2025

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Biofuel

Dublin Bay Cruises opts for HVO bunker fuel for passenger ship “St. Bridget”

Firm launched its eco-friendly initiative by moving from fossil fuels to HVO, becoming the first domestic passenger ship operator in Ireland to adopt this sustainable practice.

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Dublin Bay Cruises opts for HVO bunker fuel to power passenger ship “St. Bridget”

Dublin Bay Cruises on Wednesday (22 January) announced the launch of its eco-friendly initiative by moving from fossil fuels to Hydrogenated Vegetable Oil (HVO) in their existing passenger ship St. Bridget

The company said it is now the first domestic passenger ship operator in Ireland to adopt this sustainable practice aimed at reducing environmental impact while enhancing the marine experience for visitors.

In adapting the Circular Economy Policy they have remanufactured the engines of St Bridget, making her more fuel-efficient, and dramatically reducing emissions. By doing this, instead of building from scratch, they not only reduced waste but also took a major step toward a greener future.

This change will reduce emissions by up to 90%, which will exceed the climate targets set by the EU and Ireland. This thoughtful investment underscores Dublin Bay Cruises’ commitment to environmental stewardship and sustainable tourism.

“Recently Dublin Bay Cruises faced a crucial decision—whether to invest in a larger vessel for increased passenger numbers or to reconsider our approach and focus on sustainability,” said founder and Managing Director Eugene Garrihy.

“After careful thought, we chose the latter. Our choice reflects not just a business decision, but a responsibility to the environment and the future of our coastal communities. We need to slow things down.”

Garrihy added: “We are deeply aware of the privilege and responsibility we have to operate in UNESCOs Dublin Bay Biosphere, one of the most beautiful marine environments in the world. This initiative is a reflection of our commitment to preserving Dublin Bay for future generations while still providing our customers with an unforgettable and sustainable marine experience,”

The transition includes substantial investments in reducing carbon emissions, improving energy efficiency onboard with solar panels, and incorporating green technologies into its daily operations. Dublin Bay Cruises has also partnered with Failte Ireland’s “Climate Action Programme” and with local marine conservation groups to support biodiversity and the protection of the rich marine life found in Dublin Bay.

Being the first domestic passenger ship in Ireland to take this important step is not just a milestone for Dublin Bay Cruises, but also hopefully an encouragement for others working in tourism industries to take the leap and follow suit in safeguarding Ireland’s natural heritage.

The company added St. Bridget will now continue to serve as a passenger ship for at least another decade, with far fewer emissions than before. 

 

Photo credit: Dublin Bay Cruises
Published: 23 January, 2025

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