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Endress+Hauser factory tour series: Finer points of MFM design, explained by R&D

Manifold Times visits Endress+Hauser Flow’s factory at Reinach close to Basel, Switzerland to find out what it takes to develop and produce custody transfer MFMs widely used by the Singapore bunkering market.

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EHFL Reinach Manifold Times Martin Anklin Promass F MEKR 014 V3 MT

Manifold Times gained exclusive access into the mass flowmeter (MFM) production factory of Reinach-based Endress+Hauser Flow in Switzerland during February. This will be the first in a series of five articles produced offering behind-the-scenes glimpses of the intricate process on what goes into perfecting MFMs.

The following are key takeaways from the tour to understand more about MFM design and production:

Singapore’s bunkering sector, under the purview of the Maritime and Port Authority of Singapore (MPA), has depended on mass flowmeters (MFMs) to create a level playing field for marine refuelling operations since its gradual implementation from 2012.

By the end of 2023, approximately more than 340 million metric tonnes (mt) of bunker fuel would have flowed through MFMs installed onboard Singapore bunker tankers.

Arguably, the enhanced transparency and integrity brought by MFM technology have cemented Singapore’s position as the premier bunkering port of the world.

This development has led Manifold Times to Reinach, Switzerland to learn more about MFM technology manufactured by Endress+Hauser Flow – the dominate MFM vendor chosen by Singapore’s bunkering sector.

A physicist by training, Martin Anklin, Head of Department Coriolis Sensors, Endress+Hauser Flow, who has been working for the company for over 20 years welcomed the Singapore bunkering publication at its Reinach factory. He believes people to be the foundation behind every quality Swiss product produced by the company.

“I’m deeply convinced that when you want to get to the bottom of what’s doable with the Coriolis measuring principle, you need good and motivated people with a lot of experience.” he said.

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Research & Development – The ‘bend’ of bunkering MFMs

Anklin shared MFMs used for bunkering, such as the Proline Promass F Coriolis flowmeter widely installed on Singapore bunker tankers, starts with the product idea driven by market demand.

It has taken several years of predevelopment and industrialisation while taking into consideration factors such as measurement uncertainty, environmental conditions, required flow rate, application conditions, industry standards and safety.

It is highly important for bunkering MFMs to use Coriolis technology as it is less affected by aeration compared to other measuring technologies while offering long-term stability when compared to mechanical meters.

A challenge faced by MFM designers is balancing the amount of bend and number of oscillating flow tubes to introduce within the device.

“Generally speaking, multi-tube measuring systems lead to a better balanced MFM compared to single tube MFM. This results in higher repeatability and zero-point stability. A single-tube design would not deliver the repeatability and zero-point stability required for the variety of fuel oils,” Anklin explained.

“The more bent, the more Coriolis force is available for the measurement. However, large bends tend to trap air which results in bad measuring performance. Further, the more bent the bulkier the MFM becomes, which takes up more space onboard a bunker tanker while introducing additional costs for piping.

“With the Promass F we have found a compact solution which has a slight bend while having two oscillating flow tubes for precision. This makes it a very well balanced MFM having a compact footprint.”

MFM testing rigs MT

In-house Swiss quality checks – Testing rigs galore

Manifold Times was next taken to the basement of the Reinach production plant and was surprised to find approximately 100 hardware testing rigs specially designed for abusing MFM protypes in the location.

“We do have numerous rigs to do qualification, where we really aim to rigorously test the meters before they are put out into the market,” revealed Anklin.

Prototypes are pressure tested to the stage of deformity to see how long performance is maintained during operation even far beyond specs. Engineers also test units for temperature shock, saltwater resistance, vibration, humidity, and more.

“Bunkering presents a challenging application for MFMs. Equipment which is installed on bunker tankers are exposed to high humidity, aggressive salty atmosphere, and vibration. Safety is a key aspect on bunker tankers. Therefore, the mechanical integrity of a MFM plays a major role,” he says.

“The MFM is designed and tested according to marine class standards to confirm its suitability for this harsh environment. Performance of the custody flowmeter must be good and installation effects must be diminished close to zero.”

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Verifying the in-house MFM bunkering algorithm

Anklin highlighted bunkering as being known for its challenge of dealing with aerated fuel oil. As such, Endress+Hauser Flow has developed an intelligent algorithm which measures aerated fuel with custody transfer accuracy.

“It was a challenge developing bunkering algorithms being able to produce repeatable results based on the theory and physics behind aerated conditions with actual real-world conditions. This was also the reason why Endress+Hauser cooperated with a bunker tanker operator at Singapore port to test out the algorithm prior to commercial deployment,” he shared.

“We had to test the algorithm on all sides which includes field tests on the bunker tanker to see how the meter with the algorithm performs in various situations.

“And this also means much cooperation and communication, since the people conducting the measurement on the land are not the same as the people doing the testing on the waterfront. Further, both are not the same as the people that do the physics and analytical calculations.

“It is essential for the group to develop an excellent cooperation and build up upon the knowledge create a fully working product for the bunkering sector.”

 

Photo credit: Endress+Hauser
Published: 15 July 2024

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Technology

Malaysia: Maharani Freeport to implement MFM and e-BDN technologies for enhanced bunkering transparency

Initiatives reflect the Freeport’s commitment to delivering transparency, operational integrity and international best practices across its bunkering ecosystem, says MEG spokesperson.

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MEG 1145 cropped MT

Maharani Freeport, a National Project officially launched by His Majesty Sultan Ibrahim, King of Malaysia, in November 2025, will be introducing mass flowmeter (MFM) and electronic bunker delivery note (e-BDN) technologies to its bunkering operations, learns Manifold Times.

These strategic initiatives underscore the port’s commitment in establishing a highly transparent, efficient and trustworthy bunkering environment, aligned with global best practices and addressing critical industry demands, according to a Maharani Energy Gateway (MEG) spokesperson.

MEG is the Master Developer of Maharani Freeport and seeks to position the Freeport as a strategic nexus for shipment, storage and trading operations on a global scale. MEG Synergy is the trading division and a wholly owned entity of MEG; it seeks to position Maharani Freeport as a strategic nexus for shipment, storage, and trading operations on a global scale.

As part of its long-term bunkering strategy, the Freeport is currently in the process of acquiring bunker vessels of various sizes to support marine fuel deliveries and accommodate the evolving requirements of regional and international customers. These vessels will be equipped with MFM technology to ensure accurate, transparent and efficient fuel transfer operations.

Including bunkering and ship-to-ship (STS) trading operations from its High Sulphur Fuel Oil (HSFO) Floating Storage Unit (FSU), MEG Synergy already oversees a healthy volume of Bunker cargo deliveries to regional players each month.

MFM for Trust, Transparency and Traceability

MEG highlighted the custody transfer of bunker fuels at the Freeport will be handled by MFM-equipped bunker tankers.

“The adoption of MFM technology to support bunkering operations is a direct response to persistent industry challenges such as quantity discrepancies and delivery disputes,” explained the spokesperson.

“By equipping our bunker vessels with certified mass flowmeters, we aim to ensure precise and verifiable fuel delivery measurements.

“This initiative is pivotal in fostering trust among customers and strengthening the Freeport’s reputation as a professionally managed zone where businesses can operate with confidence. The overarching goal is to create a secure and well-governed environment for commercial activities, reducing operational risks and uncertainties while supporting efficient and transparent trade.”

e-BDN to Digitalise Documentation Workflow

The implementation of electronic bunker delivery notes (e-BDN), together with MFM technology, further aligns with the Freeport’s focus on creating comprehensive digital custody transfer records and robust data retention systems, added the spokesperson.

This digital approach, integrated with MFM technology, will streamline operational workflows, reduce administrative burdens and provide an immutable record of transactions to enhance transparency, minimising potential friction and expediting dispute resolution

MEG emphasised that the Freeport’s commitment extends beyond technological enhancements to encompass a comprehensive governance framework.

The port aims to adhere to stringent international standards, including those established by the International Maritime Organization (IMO), while offering dispute resolution mechanisms under the International Chamber of Commerce (ICC) to ensure the swift and fair handling of disagreements.

This holistic approach to operational integrity and governance is designed to address perceived transparency gaps, positioning the Freeport as a reliable and commercially attractive hub for the maritime and commodities sectors.

Note: For enquiries in respect of Maharani Freeport, readers may reach out to:

[email protected]

Related: Interview: Maharani Energy Gateway – Forging a new energy nexus in the Straits of Malacca
Related: New Johor bunkering hub: Maharani debuts as Malaysia’s first duty-exempted energy freeport

 

Photo credit: Maharani Energy Gateway
Published: 15 July 2026

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Mass Flowmeter

NorthStandard: No switching off when bunker mass flow meters are switched on

While Mass Flow Meters have significantly improved transparency and accuracy in bunker deliveries, experience shows that they are not immune to misuse, says Alvin Forster.

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NorthStandard: No switching off when bunker mass flow meters are switched on

While Mass Flow Meters have significantly improved transparency and accuracy in bunker deliveries, experience shows that they are not immune to misuse, writes Alvin Forster, Senior Loss Prevention Executive – Americas & UK of global marine insurer NorthStandard:

Bunker quantity disputes remain one of the most frequent and contentious causes of claims and charterparty disputes. Traditional measurement methods based on tank soundings, ullage measurements and calibration/sounding tables have long been criticised for susceptibility to error and manipulation. In response, some of the major bunkering ports have mandated the use of Mass Flow Meters (MFMs) as the primary means of measuring the quantity transferred.

MFMs have significantly improved transparency and accuracy, but experience has shown that they are not immune to misuse or deliberate manipulation. Recent enforcement actions, most notably in Singapore, demonstrate that unscrupulous suppliers may attempt to defeat even sophisticated measurement systems.

Singapore pioneered the mandatory use of MFMs. Since 1 January 2017, MFMs have been compulsory for the delivery of marine fuel oil in the Port of Singapore, with the delivered quantity on the Bunker Delivery Note (BDN) derived exclusively from the MFM totaliser.

The regime has continued to evolve. From 1 April 2025, Singapore mandates compliance with SS 648:2024, which tightens requirements around data security, system integrity, piping arrangements, certification, and the use of data loggers and edge devices, reflecting lessons learned from earlier enforcement cases.

Mass appeal for MFMs

From 1 January 2026, MFMs have also been made mandatory on bunker vessels delivering fuel oil, diesel and biofuels at the ports of Rotterdam and Antwerp‑Bruges. The systems must be certified and broadly aligned with ISO 22192, mirroring the Singapore model. The use of MFMs is mandatory across port terminals in Türkiye and at the Port of Ceuta in the Gibraltar Strait, while they are also used in Gibraltar by yacht bunker supplier CEPSA, and others.    

These developments signal a significant shift in the European bunker market, which has traditionally been reliant on shore tank measurements and barge gauging.

Elsewhere, Sohar Port and Freezone have introduced measures that effectively mandate the use of MFMs for bunker supplies. Hong Kong is also looking to introduce regulations that mandate their use, but only for methanol.

Further afield, an increasing number of suppliers are adopting the use of MFMs in ports and hubs where there is no mandate.

Locations where MFMs are currently used on a non-mandatory basis include Fujairah, Zhoushan, Busan, Houston and Prince Rupert (Canada).

Manipulation against the flow

Despite the broadening appeal, and the tamper‑resistant design work that has gone into MFM solutions, there have been instances that show they can still be manipulated through physical or operational interference.

The most well‑known example concerns the bunker tankers Southernpec 6 and Southernpec 7 in Singapore. Between 2016 and 2019, industrial‑strength magnets were placed on the MFM sensors to distort measurement signals, causing the meters to record more fuel than was actually delivered. The fraud resulted in buyers being cheated of over US$300,000 worth of marine fuel oil.

Another recurring manipulation method involves irregular piping arrangements between the MFM and the ship’s manifold. Investigations in Singapore revealed cases where bunker barges had connections allowing fuel to be siphoned back to barge tanks during delivery, inflating MFM readings without the receiving vessel receiving the corresponding quantity.

Such arrangements directly contravene certification requirements but may be difficult for ship crews to detect without detailed inspection.

MFMs have defined operational limits, calibrated for liquid at constant flow. When removing the final amounts from a tank, flow rates may fall outside these parameters, and risk producing unreliable readings.

Guidance for Shipowners and Operators

Despite the increased use of MFMs and the introduction of mandates in some ports, the crew of the receiving vessel should remain vigilant with respect to the way these systems can be manipulated and take measures to protect their position. As a matter of routine, crew should:

  • Always take ship’s bunker tank soundings and witness barge measurements before and after bunkering, even where MFM figures are contractually binding, and retain records.
  • Inspect visible sections of MFM systems, including seals, cabling, and piping.
  • Request to see the MFM bunker system certificate and confirm the unit’s serial number.
  • Engage reputable, experienced bunker surveyors.  
  • Issue letters of protest promptly where discrepancies arise between ship calculations and MFM figures, even if suppliers refuse to countersign.
  • Ensure crews are familiar with bunkering procedures and aware of common manipulation indicators.

Crew should also be aware of the limitations in accuracy when comparing tank measurements with MFM readings. Even when both measurement technologies are accurate, differences can still exist between them.

 

Photo credit: NorthStandard
Published: 3 July, 2026

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Mass Flowmeter

MFM-equipped CPN barge first listed under Hong Kong quality bunker scheme

Chimbusco Pan Nation’s bunker barge “Zhong Ran 23” has become the first vessel in Hong Kong listed on Marine Department’s official List of Quality Bunker Vessels, under a newly-launched scheme.

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MFM-equipped CPN barge first listed under Hong Kong quality bunker scheme

Hong Kong-based marine fuel supplier Chimbusco Pan Nation (CPN) on Tuesday (16 June) announced that its bunker barge Zhong Ran 23 has become the first vessel in Hong Kong listed on the Marine Department’s official List of Quality Bunker Vessels.

The list under the Quality Bunker Operator Scheme launched on 3 June.

“The Scheme is a voluntary initiative designed to raise the standard of bunkering accuracy, transparency, and service quality in Hong Kong,” CPN said in a social media post.

“To be listed, a bunker vessel must have its Mass Flow Meter (MFM) system independently certified under ISO 22192, the international benchmark for mass flow metering in bunkering operations.”

CPN added it has operated the MFM system across our fleet of fuel oil barges since 2015. 

Manifold Times previously reported Hong Kong’s Marine Department (MD) launching the Quality Bunker Operator Scheme to encourage bunker operators to install and use mass flow meter systems (MFM systems) on their bunker vessels.

MD said the scheme aims to enhance Hong Kong’s bunkering service quality and the competitiveness of Hong Kong ports, thereby further consolidating Hong Kong’s position as an international maritime centre and a major bunkering port.

Under the Scheme, bunker operators of traditional maritime fuel and biodiesel that install and use MFM systems on their bunker vessels, with the MFM systems inspected and certified by an accredited body in accordance with the International Organization for Standardization’s ISO 22192 Standard or equivalent requirements, can apply to the MD for inclusion in the scheme’s “List of Quality Bunker Vessels”, provided they meet the relevant technical and operational requirements. 

Related: Hong Kong backs MFM adoption with voluntary scheme to boost bunkering competitiveness

 

Photo credit: Chimbusco Pan Nation
Published: 17 June, 2026

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