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Skuld: Cat fines causing claims

Skuld issues advice on preventing engine damage from catalytic fines found in low sulphur fuel oil.

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The following is an article written by Margrete A. Nordahl, Claims Director, Master Mariner H&M, at marine insurance provider Skuld on preventing engine damage from catalytic fines in marine fuel oil:

Introduction
The demand for low sulphur fuel oil has steadily increased over the years, concurrent with the changing and more stringent requirements of the International Convention for the Prevention of Pollution from Ships (MARPOL) concerning air pollution.

Low sulphur fuel oils (LSFO) typically have a higher content of catalytic fines (cat fines) than high sulphur fuels, as fines end up in the low-sulphur by-products from refining processes and the by-products are blended with residual fuels to reduce their sulphur content.

ISO Standard 8217:2012 introduced a maximum permissible 60 ppm level of cat fines, expressed as Aluminium + Silicon, for marine residual fuels, a reduction from the 80 ppm levels in ISO 8217:2005. The level of 60 ppm Al+Si is maintained in the latest published ISO 8217:2017 Fuel Standard.

Engine manufacturers generally recommend a maximum of 15 ppm level of cat fines in the fuel entering the engines. As this level is significantly lower than the levels specified in the ISO Standards, it is essential to ensure adequate fuel handling and purification equipment and procedures are in place onboard to effectively bring the levels of cat fines in the fuel below 15 ppm.

As catalytic fines are very hard, they embed in the softer metal surfaces of cylinder liners, piston grooves and rings. Cat fines are particularly damaging to cylinder liners, because their surfaces are not polished or smooth.

Included below is a summary of recommendations on what the vessel should do to reduce the risk of damage to engines due to catalytic fines in marine bunker fuel [1] (Joint Hull Committee JH2013/006).

Before delivery of bunker fuel
It should be ensured that sufficient numbers of empty and clean tanks are ready to receive the new fuel and that there is sufficient existing fuel onboard to allow time for testing and receipt of analysis reports, in order that engineering advice can be acted on before the new fuel is used.

Drip samplers and equipment needed for taking representative samples of the fuel during bunker should be prepared and ready for use.

During and after bunkering

  • Draw continuous and representative bunker samples from each bunker source, barge or tanker during bunkering.
  • Arrange quickest possible dispatch of fuel samples from the bunker port to a laboratory for analysis.
  • Testing should preferably be against the latest ISO 8217 specification.
  • Await return of the fuel analysis report before using the new bunkers.

Storage of bunker fuel
Newly received fuel should, as far as practicable possible, be placed in empty tanks and blending of different parcels of bunkers should be avoided. If blending is unavoidable, it is strongly recommended that compatibility tests are carried out in advance of the fuels being blended.

Water and settled bottom sediments from fuel storage, settling and service tanks should be drained frequently. Settling and service tanks should also be cleaned regularly, at least once a year, to avoid long term build-up of cat fines and sediments at the bottom of the tanks [2] (Maurstad Marine Consult 2018). Cleaning of fuel oil storage tanks (bottom tanks) should as a minimum be done during each dry docking.

Fuel oil settling tanks should be drained for water at frequent intervals during periods of operation on heavy fuel, as cat fines are hydrophilic (dissolve/mix with water).

It is essential that oil drained from the fuel oil backwash filters is not reintroduced into the fuel treatment system.

Fuel oil purification
Never by-pass fuel filtering equipment! It could result in introduction of contaminated fuel to the engines.

  • Monitor and optimize fuel separator performance.
  • Where possible, run two purifiers in parallel with minimum flow.
  • Keep the HFO fuel inlet temperature at the optimal temperature of 98?C to ensure efficient purification.
  • In a conventional purification plant ensure the optimal gravity disc corresponds with the actual fuel.
  • Purifier capacity should be sufficient to deal with daily consumption plus 10% allowing some recirculation of fuel in the settling tank.
  • Arrange regular efficiency tests, by fuel specialist bodies.

Maintenance of equipment

  • Fuel system filters should be inspected and cleaned regularly – not only when alarms are activated.
  • Fuel treatment heaters to be regularly opened and cleaned to maintain optimal purification temperature.
  • Purifiers opened and cleaned at scheduled intervals, as per manufacturers recommendations.
  • More frequent cleaning if fuel quality is suspected to be poor.
  • If "dirty" fuels have been bunkered a few times, tanks should be cleaned at shorter intervals to avoid high concentration of cat fines at the engine inlet.
  • Adequate stock of spares onboard, necessary to maintain purifiers in good working condition.
  • If in doubt, ship's staff should seek advice from their superintendent or technical department.

PREVENTION BETTER THAN CURE!
It is recommended that ship's staff treat all residual fuel oils as if they contain cat fines. Bunker management plans should be available onboard the vessels and it must be ensured that responsible personnel is sufficiently familiarized and trained to fully and independently operate and maintain the fuel handling and treatment systems and that ship officers are familiar with requirements and recommendations by owner, operator and Industry Standards.

Take regular oil samples from the fuel oil settling- and service tank(s) and forward these to laboratory for analysis. The results received will give an indication of purifier performance and condition of fuel oil fed to the engine(s).

If ship's engineers see any signs or have suspicions that damaging levels of cat fines have entered the engine(s), they must take immediate actions necessary to prevent damages or escalation of damages in the vessels machinery. In the event cat fines have contaminated the low-pressure fuel oil system. – also the low-pressure fuel oil piping system must be thoroughly flushed [2].

Case study
The cargo vessel was on a laden voyage when heavy smoke started rising from the funnel. Her main engine was stopped and inspections revealed scratch marks and cracks in one of the cylinder liners (pictured). A new piston was fitted and the voyage continued to the destination port. On arrival, further inspections revealed cracks in another cylinder liner, worn piston ring grooves and broken / seized piston rings, despite the units only having 1,000 running hours.

High and low sulphur Heavy Fuel Oil (HFO) had been bunkered recently and samples had been sent for testing. The Aluminium + Silicon level in the fuel was found to be high, but within the ISO specification. An attention warning was given by the fuel testing laboratory on how to handle and pre-condition the low-sulphur fuel before entering the engine.

The vessel's engineers increased the temperature and lowered the feed rate of separators, but did not run separators in series, as advised. One separator was running while the other was kept in stand-by.

Investigations revealed that the primary cause of the very costly engine damages was the failure in correctly handling and purifying the fuel in order to reduce the presence of cat fines to the level recommended by engine manufacturers.

[1] Joint Hull Committee (2013), "Marine Engine Damage due to Catalytic Fines in Fuel", London
[2] Maurstad Marineconsult (2018)

Photo credit: Skuld
Published: 5 July, 2018

 

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Bunker Fuel Quality

FOBAS report warns of growing operational risks from ISO-compliant bunker fuels

LR’s latest FOBAS Fuel Quality Report reveals that the biggest fuel quality risks are no longer confined to off-specification fuels, with some compliant fuels creating operational challenges.

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New FOBAS report warns growing operational risks from ISO-compliant bunker fuels

Classification society Lloyd’s Register (LR) on Tuesday (14 July) warned that ship operators are facing a growing risk from fuels that appear compliant under routine ISO 8217 testing but still present operational risks once onboard.

According to LR’s latest Fuel Oil Bunker Analysis and Advisory Service (FOBAS) Fuel Quality Report, covering the first half of 2026, off-specification fuels remain a persistent challenge. 

However, some of the most disruptive cases now involve fuels that pass routine compliance testing but show poor stability or compatibility, or contain non-conventional blend components that are only identified through more detailed investigative analysis.

Several incidents investigated highlighted this trend. In March and April, a number of vessels reported operational difficulties after bunkering fuel in a major bunkering hub. Further forensic analysis found that many of the fuels contained elevated concentrations of Estonian shale oil, in some cases estimated to be around 10-15%.

While shale oil is recognised within ISO 8217 as an acceptable blend component, FOBAS investigations found that higher concentrations can be associated with fuel instability and operational issues affecting filters, separators and fuel pumps.

The report also shows that fuel quality variability remains stubbornly high. Off-specification cases remained elevated throughout the first six months of 2026, suggesting that quality issues are no longer isolated events but a more persistent feature of today’s marine fuel supply chain.

The most common recurring issues included sulphur exceedances, excessive water content, sediment and stability problems, elevated catalytic fines, sodium contamination and low flash point distillate fuels.

At the same time, biofuels (especially FAME blends) are continuing to grow without being a primary source of quality issues. Where issues occurred in blended fuels, they were generally associated with the conventional VLSFO component rather than the FAME fraction.

The report concluded that operators will need to adopt a more proactive approach to fuel management as marine fuels become more diverse and fuel quality risks become harder to identify through routine compliance testing alone.

Greater emphasis on fuel stability, compatibility and understanding fuel composition will be critical to reducing operational disruption and maintaining vessel performance.

Murray Kirkwood, Fuel Specialist Consultant, Lloyd’s Register, said: “The findings from our latest report show that fuel quality risk is evolving. The challenge is no longer simply identifying fuels that fail specification. Increasingly, operators are encountering fuels that meet the required limits but still create operational difficulties once they are stored, handled and used onboard.

“As fuel blending becomes more complex, the distinction that matters is increasingly not between on-spec and off-spec fuel, but between fuels that are operationally resilient and fuels that are operationally fragile. Understanding that difference is becoming essential for shipowners and operators.”

The latest findings reinforced FOBAS’ long-standing view that effective fuel management increasingly depends on understanding fuel behaviour rather than relying solely on pass-or-fail specification testing.

By combining routine fuel quality monitoring with forensic investigation of operational incidents, FOBAS provides shipowners with a clearer understanding of emerging fuel quality risks as the industry continues its transition to a more diverse and complex fuel landscape.

Note: The FOBAS Fuel Insight: Fuel Quality Report H1 2026 is available at FOBAS Fuel Insight: Fuel quality reports | LR

 

Photo credit: Lloyd’s Register
Published: 15 July, 2026

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Interview

Interview: Alkagesta navigates risk from bunkering ops during turbulent times

As the industry navigates this period of uncertainty, the key question is no longer ‘what will fuel cost?’ but rather ‘will fuel be available?’, highlights Mithat Çiftçioğlu.

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Mithat Çiftçioğlu, Marine Fuels Director at Alkagesta, shared his opinion on risk management for bunkering operations under current geopolitical tensions through the April edition of shipping magazine Deniz Ticaret.

The maritime publication, part of the Turkish Chamber of Shipping (İMEAK Deniz Ticaret Odası), has given Manifold Times permission to republish the article:

Fueling Ships in Turbulent Times

From Oil Shock to Fuel Access Crisis: A New Risk Map for Maritime 2026

The final weeks of the first quarter of 2026 mark one of the most complex periods in recent years for global energy and maritime markets. The sharp rise in oil and refined product prices since February 28 may look like a classic energy shock at first glance, but developments in the maritime sector point to a far deeper structural rupture.

What is being debated in the market today is no longer just oil prices. For traders and shipowners operating in the maritime sector and bunker market, the real issue is not the price of fuel — it is access to fuel. The fundamental question in the market has shifted: not what will the price of fuel be, but will fuel even be available?

In light of the Force Majeure cancellations at Asian ports over the past two weeks, another question must also be considered: Will pre-agreed bunker supply contracts actually be delivered?

From Oil Prices to Logistical Reality

Tensions in the Middle East have created a strong geopolitical risk premium in the oil market. Brent crude briefly surpassed the $100 per barrel mark, triggering a search for a new equilibrium across markets. This will inevitably bring inflation and recession back onto the global agenda in the months ahead.

But the rise in oil prices does not only reflect the risk of supply disruption — it also signals the return of one of the most fragile chokepoints in global energy trade:

The Strait of Hormuz

Approximately one-third of the world’s oil trade passes through this narrow waterway. Around 20 million barrels of oil and petroleum products transit Hormuz daily. Any disruption here would therefore affect not only oil prices, but also global refined product flows and the bunker market directly.

Why Strategic Oil Reserves Are Not the Solution

A commonly proposed solution in energy crises is the release of strategic petroleum reserves. However, releasing these reserves does not directly resolve a bunker crisis. Strategic reserves consist of crude oil. To produce bunker fuel, the following chain must be completed:

Crude oil → Refinery → Product logistics → Bunker port

This process takes time. Strategic reserves can temporarily stabilize oil prices, but they cannot solve the access problem in the bunker market in the short term.

Furthermore, the announced reserve release of 400 million barrels, to be drawn down at a rate of 2.5–3 million barrels per day, can only cover a small fraction of the estimated daily loss from the Middle East — optimistically 8–10 million barrels, pessimistically 18–20 million barrels per day.

A Historic Surge in Bunker Fuel Prices

The per-ton price of VLSFO (0.5% sulfur) bunker fuel has surpassed $1,000, reaching approximately double pre-war levels. This also represents some of the highest prices seen since July 2022.

While prices at bunker hubs such as Singapore and Fujairah are approaching $1,100 per ton, European markets have remained comparatively lower.

The Real Problem Is Not Price — It Is Fuel Access

Obtaining bunker quotes for April has become increasingly difficult, particularly at Asian ports. Even where shipowners and traders can secure quotes, the absence of supply guarantees makes pricing extremely challenging.

A senior executive at Oldendorff Carriers summarized the situation in these words:

“We cannot price cargo because we cannot calculate fuel costs; we cannot calculate fuel costs because there is no supply guarantee.”

The CEO of Maersk has compared the current situation to the pandemic era, stating that companies are attempting to source fuel through methods they have never tried before in order to keep global shipping networks supplied.

While supply is tight and prices are near their peak in Singapore and Fujairah, Rotterdam appears relatively more balanced. However, as the conflict drags on, risk perception in European markets is also rising.

The surge in bunker prices will not only increase costs — it will also affect global maritime transport capacity. Ships are expected to reduce their speeds to conserve fuel. This could lead to a reduction in effective carrying capacity, creating new logistical bottlenecks in global trade.

The importance of working with reliable, long-term partners has never been more apparent than during a crisis such as this.

The Widening Price Spread Between Fuel Types

A notable development in the bunker market in recent weeks is the rapid widening of price differentials between different fuel types. Two spreads in particular have expanded significantly:

  • Marine Gas Oil (MGO) – VLSFO
  • VLSFO – HSFO

Rising demand for distillate products, refinery production balances, and regional supply tightness are all contributing to this widening. As a result, bunker purchases have become not merely a matter of price level, but a strategic decision tied to product type and port selection.

An Unexpected Development: Biofuels Becoming Competitive

Another noteworthy development in the bunker market is that biofuels have remained at relatively competitive price levels. This creates two important opportunities for shipowners.

On one hand, biofuels remain competitively priced in certain markets. On the other, they offer a means of compliance with new regulations entering into force in Europe — particularly the FuelEU Maritime and EU ETS frameworks, which require reductions in carbon intensity. In this context, biofuels have become a strategic option for many shipowners.

Conclusion: Active Bunker Management Is The New Normal

The 2026 bunker market presents one of the most complex energy trading environments in recent years. The rise in oil prices, geopolitical risk at the Strait of Hormuz, tightness in physical fuel supply, and widening price spreads between fuel types have made bunker fuel management more critical than ever.

The prevailing view in energy markets is that as long as the risk at the Strait of Hormuz persists, turbulence in the bunker market will persist with it. As time passes, the depletion of commercial stocks may deepen the existing supply tightness further.

For this reason, the current situation is viewed not merely as an energy crisis, but as a new stress scenario testing the logistical infrastructure of global trade.

The view increasingly heard across energy markets is this:

“As long as Hormuz remains closed, it will not be oil prices but fuel access that constitutes the defining risk for global shipping.”

Finally, for shipowners and operators, bunker strategies are shifting away from a passive purchasing approach toward a model grounded in active risk management.

 

Photo and article credit: Deniz Ticaret
Published: 7 May 2026

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Analysis

T&E: Overreliance on traditional bunker fuels costs shipping USD 395 million a day due to Iran conflict

Development has made alternative fuels increasingly more competitive, states Eloi Nordé, shipping policy officer at T&E.

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The Hormuz crisis adds over 300 million a day to shippings fossil fuels bills

The European Federation for Transport and Environment (T&E) on 27 March highlighted the adoption of green marine fuels would reduce the shipping industry’s exposure to fuel price shocks in future.

It noted shipping companies are spending an extra €340 million (USD 394.74 million) a day in additional fuel costs as a result of the latest conflict in the Gulf.

As 99% of the global fleet runs on fossil fuels, the industry is directly exposed to fuel price volatility and supply disruptions. Efficiency measures, electrification and e-fuels would reduce the industry’s exposure to price fluctuations.

According to T&E, marine fuel prices have escalated rapidly, with VLSFO reaching €941 per tonne in Singapore, up 223% since the start of 2026. At the same time, LNG prices have risen by 72% since early March. Since February 28, shipping companies have incurred more than €4.6 billion in additional fuel costs.

The development has made alternative fuels increasingly more competitive. As fossil fuel prices reach record highs again, the cost gap with e-fuels is narrowing.

T&E’s research shows that the cost gap between marine gas oil – one of the more expensive fossil fuels – and e-fuels has shrunk to near parity (+5%) in some ports.

Hormuz oil crisis boosts potential e fuel competitiveness

While the trend may be temporary, it shows that the volatility of fossil fuel markets offsets much of the structural cost disadvantage of clean fuels.

“Chaos in the Strait of Hormuz is putting global maritime trade under the spotlight. But it’s on the oil markets where its impact will be felt the most. The war is costing the industry millions every day,” said Eloi Nordé, shipping policy officer at T&E.

“Some governments and parts of the industry have spent the last year bashing green maritime measures as being too expensive, yet those costs pale in comparison to this super-disruption.

“If anything, this crisis should be the catalyst for more investment in European e-fuels and greater uptake of energy efficiency measures to avoid fossil fuel shocks in the future.”

 

Photo credit: European Federation for Transport and Environment
Published: 2 April 2026

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