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Integr8: If refinery throughput is back up towards record highs, why are refinery margins and bunker prices so high?

Tightness in most product markets is pushing refinery margins much higher and having the knock-on effect of higher bunker prices, shares Steve Christy, Research Contributor of Integr8 Fuels.

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integr8 if refinery throughput is back up towards record highs why are refinery margins and bunker prices so high

By Steve Christy, Research Contributor, Integr8 Fuels
[email protected]     

23 August 2023

Refinery throughput is finally back to 2019 levels, however…

Over the past six months worldwide refinery crude throughputs have finally returned to their pre-pandemic, 2019 levels. The extent of this rise in clearly shown in the graph below, with estimated August crude throughputs at 84 million b/d and around 2.5 million b/d higher than 12 months ago. On the face of it this looks good for product availabilities.

Screenshot 2023 08 24 at 1.06.14 PM

Contradictory position of high refinery runs and high refinery margins

Despite this surge in throughputs to near record highs, most product markets are extremely tight, including those covering the bunker market. The industry is being led by rising demand, with stock levels generally remaining at the low end of historic ranges. This means gasoline is strong, middle distillates are strong, and HSFO is extremely strong. The only product showing weakness is naphtha, which is at the very lighter end of the barrel and some of the reasons for this will become apparent in this report.

This tightness in most product markets is pushing refinery margins much higher and having the knock-on effect of higher bunker prices. The graph below illustrates recent indicative upgrading margins for lighter crude in two key bunkering centers.

Screenshot 2023 08 24 at 1.06.25 PM

Although not back to the extreme highs around the middle of last year, these margins are strong; up by around $10/bbl, and some 3-4 times greater than back in April. A reasonable conclusion may be that these much bigger margins would drive seasonal refinery crude throughputs considerably higher in both regions, however…

Where is the growth in world refining crude throughput?

As expected, the major gain in refinery throughput has been in Asia, and almost all of this has been in China. New capacity and stronger demand in China have led to an estimated 2 million b/d increase in throughput over the past 12 months.

Similarly, Middle East crude throughputs are also up, again with new capacity coming on stream in Kuwait and Saudi Arabia supporting the increase. Operations in Africa and North America look to be largely unchanged seasonally from last year, with the US EIA suggesting a slight reduction in US crude throughputs.

However, Europe is the outlier, where refinery operations here look to be much lower than 12 months ago, with a drop of more than 0.5 million b/d in crude throughput! This is despite strong refining margins and an apparent attraction to run more crude.

Screenshot 2023 08 24 at 1.06.33 PM

Why is European refinery throughput down on last year?

The first thing to say is that there have been refinery capacity closures in Europe, but this does not fully explain the drop in throughputs at a time of high margins.

There is typically some operational flexibility in the refining system to shift the type of products supplied, but this is usually very limited. At the same time, most refineries are designed to process specific types of crude, and as a generalisation this tends to be more towards medium and heavier grades.

This is the case in Europe, where the infrastructure is generally designed for medium and heavier crude grades and yet the industry:

  • Has ‘lost’ access to Russian (medium) crude because of the ban in place;
  • Has seen a reduction in Middle East (heavy) crude imports with the cutbacks in production in that region, which have been even more severe with further cuts by Saudi Arabia in July.

These ‘losses’ have been filled by importing more US crude and running more North Sea grades. However, these ‘new’ crude are much lighter the Russian and Middle East grades they are replacing and as a result European refiners have hit limitations in processing crude.

Ordinarily in these circumstances European refiners may have bought in feedstocks to fill upgrading units, but this has been too challenging with the ban on the Russian feedstock trade to Europe. All-round, the European refining industry is being squeezed and the net result is that crude distillation runs have had to be cut. Therefore, there is an inability in Europe to supply the market with exactly what it needs, even though refining margins are strong!

What does this all mean for bunker prices?

The importance of all of this to us in the bunker market is that pricing for low sulphur fuel oil and VLSFO blending components is relatively strong. However, the upwards pressures in HSFO markets, especially in Europe, are even greater. The enforced shift to a lighter crude slate in the European refining sector has pushed European HSFO margins to a 30 year high!

The graph below illustrates recent developments for VLSFO and HSFO prices in Singapore and Rotterdam, with all prices dipping between May/June but rising since then.

Screenshot 2023 08 24 at 1.06.45 PM

So far in August, in both regions, average VLSFO prices are around $55/mt higher than in July. Also, whilst Singapore VLSFO prices remain above Rotterdam, this differential has narrowed to only $20-25/mt, showing bigger price increases in the European bunker market

However, the biggest price increases from July to August have been for HSFO, which are up by $80/mt in Rotterdam and $72/mt in Singapore. Again, the pricing pressures have been greater in Europe, and with this Rotterdam HSFO prices are now at a slight premium to Singapore, which compares with an historic average discount of around $15/mt.

What are the signposts going forward?

Clearly movements in crude prices will have an ‘over-arching’ impact on product pricing across the barrel, and so for prices in our market.

But looking more specifically, the cutbacks in OPEC+ have centred on heavier supplies from the Middle East and so had a global impact on the HSFO market. This has been further exacerbated with Saudi Arabia implementing an additional cutback of close to 1 million b/d in July, and this has now been extended at least through to September. So there does not appear to be any near-term ‘relief’ to the tight global HSFO market conditions. At the same time, it is very difficult (if not impossible) to see the European ban on Russian crude, products and feedstocks being revoked anytime soon. This, along with the OPEC+ cuts, would indicate a continued greater tightness in the European HSFO market.

Let’s see where this takes us over the coming months.

Photo credit and source: Integr8
Published: 24 August, 2023

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Bunker Fuel Quality

FOBAS report warns of growing operational risks from ISO-compliant bunker fuels

LR’s latest FOBAS Fuel Quality Report reveals that the biggest fuel quality risks are no longer confined to off-specification fuels, with some compliant fuels creating operational challenges.

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New FOBAS report warns growing operational risks from ISO-compliant bunker fuels

Classification society Lloyd’s Register (LR) on Tuesday (14 July) warned that ship operators are facing a growing risk from fuels that appear compliant under routine ISO 8217 testing but still present operational risks once onboard.

According to LR’s latest Fuel Oil Bunker Analysis and Advisory Service (FOBAS) Fuel Quality Report, covering the first half of 2026, off-specification fuels remain a persistent challenge. 

However, some of the most disruptive cases now involve fuels that pass routine compliance testing but show poor stability or compatibility, or contain non-conventional blend components that are only identified through more detailed investigative analysis.

Several incidents investigated highlighted this trend. In March and April, a number of vessels reported operational difficulties after bunkering fuel in a major bunkering hub. Further forensic analysis found that many of the fuels contained elevated concentrations of Estonian shale oil, in some cases estimated to be around 10-15%.

While shale oil is recognised within ISO 8217 as an acceptable blend component, FOBAS investigations found that higher concentrations can be associated with fuel instability and operational issues affecting filters, separators and fuel pumps.

The report also shows that fuel quality variability remains stubbornly high. Off-specification cases remained elevated throughout the first six months of 2026, suggesting that quality issues are no longer isolated events but a more persistent feature of today’s marine fuel supply chain.

The most common recurring issues included sulphur exceedances, excessive water content, sediment and stability problems, elevated catalytic fines, sodium contamination and low flash point distillate fuels.

At the same time, biofuels (especially FAME blends) are continuing to grow without being a primary source of quality issues. Where issues occurred in blended fuels, they were generally associated with the conventional VLSFO component rather than the FAME fraction.

The report concluded that operators will need to adopt a more proactive approach to fuel management as marine fuels become more diverse and fuel quality risks become harder to identify through routine compliance testing alone.

Greater emphasis on fuel stability, compatibility and understanding fuel composition will be critical to reducing operational disruption and maintaining vessel performance.

Murray Kirkwood, Fuel Specialist Consultant, Lloyd’s Register, said: “The findings from our latest report show that fuel quality risk is evolving. The challenge is no longer simply identifying fuels that fail specification. Increasingly, operators are encountering fuels that meet the required limits but still create operational difficulties once they are stored, handled and used onboard.

“As fuel blending becomes more complex, the distinction that matters is increasingly not between on-spec and off-spec fuel, but between fuels that are operationally resilient and fuels that are operationally fragile. Understanding that difference is becoming essential for shipowners and operators.”

The latest findings reinforced FOBAS’ long-standing view that effective fuel management increasingly depends on understanding fuel behaviour rather than relying solely on pass-or-fail specification testing.

By combining routine fuel quality monitoring with forensic investigation of operational incidents, FOBAS provides shipowners with a clearer understanding of emerging fuel quality risks as the industry continues its transition to a more diverse and complex fuel landscape.

Note: The FOBAS Fuel Insight: Fuel Quality Report H1 2026 is available at FOBAS Fuel Insight: Fuel quality reports | LR

 

Photo credit: Lloyd’s Register
Published: 15 July, 2026

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Interview

Interview: Alkagesta navigates risk from bunkering ops during turbulent times

As the industry navigates this period of uncertainty, the key question is no longer ‘what will fuel cost?’ but rather ‘will fuel be available?’, highlights Mithat Çiftçioğlu.

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Mithat MT

Mithat Çiftçioğlu, Marine Fuels Director at Alkagesta, shared his opinion on risk management for bunkering operations under current geopolitical tensions through the April edition of shipping magazine Deniz Ticaret.

The maritime publication, part of the Turkish Chamber of Shipping (İMEAK Deniz Ticaret Odası), has given Manifold Times permission to republish the article:

Fueling Ships in Turbulent Times

From Oil Shock to Fuel Access Crisis: A New Risk Map for Maritime 2026

The final weeks of the first quarter of 2026 mark one of the most complex periods in recent years for global energy and maritime markets. The sharp rise in oil and refined product prices since February 28 may look like a classic energy shock at first glance, but developments in the maritime sector point to a far deeper structural rupture.

What is being debated in the market today is no longer just oil prices. For traders and shipowners operating in the maritime sector and bunker market, the real issue is not the price of fuel — it is access to fuel. The fundamental question in the market has shifted: not what will the price of fuel be, but will fuel even be available?

In light of the Force Majeure cancellations at Asian ports over the past two weeks, another question must also be considered: Will pre-agreed bunker supply contracts actually be delivered?

From Oil Prices to Logistical Reality

Tensions in the Middle East have created a strong geopolitical risk premium in the oil market. Brent crude briefly surpassed the $100 per barrel mark, triggering a search for a new equilibrium across markets. This will inevitably bring inflation and recession back onto the global agenda in the months ahead.

But the rise in oil prices does not only reflect the risk of supply disruption — it also signals the return of one of the most fragile chokepoints in global energy trade:

The Strait of Hormuz

Approximately one-third of the world’s oil trade passes through this narrow waterway. Around 20 million barrels of oil and petroleum products transit Hormuz daily. Any disruption here would therefore affect not only oil prices, but also global refined product flows and the bunker market directly.

Why Strategic Oil Reserves Are Not the Solution

A commonly proposed solution in energy crises is the release of strategic petroleum reserves. However, releasing these reserves does not directly resolve a bunker crisis. Strategic reserves consist of crude oil. To produce bunker fuel, the following chain must be completed:

Crude oil → Refinery → Product logistics → Bunker port

This process takes time. Strategic reserves can temporarily stabilize oil prices, but they cannot solve the access problem in the bunker market in the short term.

Furthermore, the announced reserve release of 400 million barrels, to be drawn down at a rate of 2.5–3 million barrels per day, can only cover a small fraction of the estimated daily loss from the Middle East — optimistically 8–10 million barrels, pessimistically 18–20 million barrels per day.

A Historic Surge in Bunker Fuel Prices

The per-ton price of VLSFO (0.5% sulfur) bunker fuel has surpassed $1,000, reaching approximately double pre-war levels. This also represents some of the highest prices seen since July 2022.

While prices at bunker hubs such as Singapore and Fujairah are approaching $1,100 per ton, European markets have remained comparatively lower.

The Real Problem Is Not Price — It Is Fuel Access

Obtaining bunker quotes for April has become increasingly difficult, particularly at Asian ports. Even where shipowners and traders can secure quotes, the absence of supply guarantees makes pricing extremely challenging.

A senior executive at Oldendorff Carriers summarized the situation in these words:

“We cannot price cargo because we cannot calculate fuel costs; we cannot calculate fuel costs because there is no supply guarantee.”

The CEO of Maersk has compared the current situation to the pandemic era, stating that companies are attempting to source fuel through methods they have never tried before in order to keep global shipping networks supplied.

While supply is tight and prices are near their peak in Singapore and Fujairah, Rotterdam appears relatively more balanced. However, as the conflict drags on, risk perception in European markets is also rising.

The surge in bunker prices will not only increase costs — it will also affect global maritime transport capacity. Ships are expected to reduce their speeds to conserve fuel. This could lead to a reduction in effective carrying capacity, creating new logistical bottlenecks in global trade.

The importance of working with reliable, long-term partners has never been more apparent than during a crisis such as this.

The Widening Price Spread Between Fuel Types

A notable development in the bunker market in recent weeks is the rapid widening of price differentials between different fuel types. Two spreads in particular have expanded significantly:

  • Marine Gas Oil (MGO) – VLSFO
  • VLSFO – HSFO

Rising demand for distillate products, refinery production balances, and regional supply tightness are all contributing to this widening. As a result, bunker purchases have become not merely a matter of price level, but a strategic decision tied to product type and port selection.

An Unexpected Development: Biofuels Becoming Competitive

Another noteworthy development in the bunker market is that biofuels have remained at relatively competitive price levels. This creates two important opportunities for shipowners.

On one hand, biofuels remain competitively priced in certain markets. On the other, they offer a means of compliance with new regulations entering into force in Europe — particularly the FuelEU Maritime and EU ETS frameworks, which require reductions in carbon intensity. In this context, biofuels have become a strategic option for many shipowners.

Conclusion: Active Bunker Management Is The New Normal

The 2026 bunker market presents one of the most complex energy trading environments in recent years. The rise in oil prices, geopolitical risk at the Strait of Hormuz, tightness in physical fuel supply, and widening price spreads between fuel types have made bunker fuel management more critical than ever.

The prevailing view in energy markets is that as long as the risk at the Strait of Hormuz persists, turbulence in the bunker market will persist with it. As time passes, the depletion of commercial stocks may deepen the existing supply tightness further.

For this reason, the current situation is viewed not merely as an energy crisis, but as a new stress scenario testing the logistical infrastructure of global trade.

The view increasingly heard across energy markets is this:

“As long as Hormuz remains closed, it will not be oil prices but fuel access that constitutes the defining risk for global shipping.”

Finally, for shipowners and operators, bunker strategies are shifting away from a passive purchasing approach toward a model grounded in active risk management.

 

Photo and article credit: Deniz Ticaret
Published: 7 May 2026

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Analysis

T&E: Overreliance on traditional bunker fuels costs shipping USD 395 million a day due to Iran conflict

Development has made alternative fuels increasingly more competitive, states Eloi Nordé, shipping policy officer at T&E.

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The Hormuz crisis adds over 300 million a day to shippings fossil fuels bills

The European Federation for Transport and Environment (T&E) on 27 March highlighted the adoption of green marine fuels would reduce the shipping industry’s exposure to fuel price shocks in future.

It noted shipping companies are spending an extra €340 million (USD 394.74 million) a day in additional fuel costs as a result of the latest conflict in the Gulf.

As 99% of the global fleet runs on fossil fuels, the industry is directly exposed to fuel price volatility and supply disruptions. Efficiency measures, electrification and e-fuels would reduce the industry’s exposure to price fluctuations.

According to T&E, marine fuel prices have escalated rapidly, with VLSFO reaching €941 per tonne in Singapore, up 223% since the start of 2026. At the same time, LNG prices have risen by 72% since early March. Since February 28, shipping companies have incurred more than €4.6 billion in additional fuel costs.

The development has made alternative fuels increasingly more competitive. As fossil fuel prices reach record highs again, the cost gap with e-fuels is narrowing.

T&E’s research shows that the cost gap between marine gas oil – one of the more expensive fossil fuels – and e-fuels has shrunk to near parity (+5%) in some ports.

Hormuz oil crisis boosts potential e fuel competitiveness

While the trend may be temporary, it shows that the volatility of fossil fuel markets offsets much of the structural cost disadvantage of clean fuels.

“Chaos in the Strait of Hormuz is putting global maritime trade under the spotlight. But it’s on the oil markets where its impact will be felt the most. The war is costing the industry millions every day,” said Eloi Nordé, shipping policy officer at T&E.

“Some governments and parts of the industry have spent the last year bashing green maritime measures as being too expensive, yet those costs pale in comparison to this super-disruption.

“If anything, this crisis should be the catalyst for more investment in European e-fuels and greater uptake of energy efficiency measures to avoid fossil fuel shocks in the future.”

 

Photo credit: European Federation for Transport and Environment
Published: 2 April 2026

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